MCS™ Star Con guration Software – Tutorial
8Here you will enter the control voltage, the type of short-circuit coordination required, the SCCR required, horsepower or motor FLA, the starter sty
9Once you select the [ Accept ] button below the catalog number, the starter drawing will be added to the rack in the graphical interface, as well as
10You can now edit the parameters of the copied starters to match the loads for Motors 2 and 3. To edit the starters:Right-click on the starter for Mo
11Select the [ Product Library ] icon in the main tool bar as you did in Step 5. Select “Starter with PowerFlex 4 Drive” and select the [ OK ] button.
12Since we know the remaining starters will not fi t on the existing busbar rack, we will need to add another rack to the assembly. Before we do this,
13Click on the [ Product Library ] icon. Select “General Purpose Load Feeders” and select the [ OK ] button.Since we know that the FLA of the remainin
14Sometimes you will need to move components around on the busbar rack to make the most effi cient use of space. Let’s move the supply module to the fa
15Now let’s tighten up the spacing by moving the middle busbar support to the right, up against the motor starter 3. Notice the other components will
16 e additional rack will be identical to the fi rst one we set up. Since the main circuit breaker was sized for all the loads, we can feed the secon
17We can now add the rest of the components to the second rack.For the Resistive Load 7, we can add the circuit breaker in the same way we added the s
18You will now have to confi gure the circuit breaker.Enter the “140U Molded Case Circuit Breaker” data per the following example. en select the [ Ac
19Now we need to add the SMC-3 to the busbar assembly. Repeat the process you used for Motor 1, except we need to confi gure a SMC Starter with the fol
20All that’s left is to add the remaining 4 ree Component Starters. Because more advanced overload protection is required for these motors, we need
21As before, click on the [ Product Library ] icon and from the window select 103T starters and select the [ OK ] button.Step 15:Con guring ThreeComp
22Step 15:Con guring ThreeComponent Starters(continued)Because we need more information about the overload protection, we need to fi ll in the type of
23As before, we can copy the starter and change the parameters for Motor 10. All we have to change is the overload relay type. In this case, we need t
24Step 15:Con guring ThreeComponent Starters(continued)Let’s create the last two reversing starters by selecting the 107T from the Product Library wi
25Step 15:Con guring ThreeComponent Starters(continued)Enter the “107T Starter” data for Motor 11 per the following example. en select the [ Accept
26Now let’s tighten up the spacing by moving the middle support to the right of the 107Ts. is will move it more towards the center of the rack. Pres
27Let’s go with the individual covers. ese come in 1000 mm lengths and can be cut to the required length to cover the exposed busbar. Select the “
Table of Contents PageDesigning a Mounting System Solution Introduction . . . . . . . . . . . . . . . . . . . . . . . . .
28Adding Busbar Covers(continued)If you wish to change the names of your racks, simply right mouse click in the area near the padlock symbol. Click on
29To add labels to the components on the busbar, right click on the component, choose the “Rename” option and type in the new name.Repeat this step fo
30Locking the Rack DesignYou will notice that MCS Star calculates the conductor size requirements. Because we included the total load of the second ra
31MCS Star provides drawing export capability in the universal DXF format (Drawings EXchange Format). Almost all CAD/CAE programs can import this form
32Exporting Drawings(continued)To export your assembly to a fi le that can be imported into TRCS, click on the File Menu > Export > Temperature R
33Depending upon your confi guration, several documents are provided for each starter:Confi guration sheet• Wiring diagram (IEC or ANSI)• Layout drawing
34Printing and Exporting Data(continued)If you wish to print multiple documents at once, from the menus at the top of the screen, select “File” and th
35You can also export the project list as a CSV fi le which can be opened and saved in Excel.Select the [ Export ] icon and click on “Project List”.You
36User De ned DevicesLet’s say you decide the busbar assembly shall contain a 194E-A160-1753 load break switch, mounted on a busbar adapter. is de
37User De ned Devices(continued)It will then be added to the busbar assembly.Add the bus bar covers, name the UDD and re-lock the rack.
2Designing a Mounting System SolutionMCS Star is a powerful product selection and system planning software as well as a graphical design tool. It allo
Publication 141A-IN003A-EN-P – July 2010 Copyright © 2010 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
3Below is the list of motors and loads that will be used in our tutorial. We need to confi gure a horizontally mounted busbar assembly for a line volta
4In the appearing confi gurator window, select the busbar system parameters. Here you specify the electrical standards, the units of measure you prefer
5Finally, you will enter the supply information such as supply type, position and terminal size.Enter “Supply Data” per the following example. en se
6You will now see a graphical representation of the busbar rack. MCS Star adds additional busbar supports if the rack length exceeds the allowable sup
7You will notice that some parameters may be pre-loaded. e supply voltage is inherited from the busbar rack parameters. To save time, most other pa
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