Rockwell-automation 8520 9/Series CNC Integration Maintenance Manual D Manual de usuario Pagina 521
- Pagina / 898
- Tabla de contenidos
- SOLUCIÓN DE PROBLEMAS
- MARCADORES
Valorado. / 5. Basado en revisión del cliente
--2
Publication 852062--RM009A--EN--P -- November 2000
Supercedes Publication 8520--6.2.9 -- August 1997
PN 176959
Copyright 2000 Allen-Bradley Company, Inc. Printed in USA
- Integration and 1
- Maintenance 1
- Summary of Changes 4
- Table of Contents 10
- Operator Interface 11
- I/O Interface 12
- 8500 Digital Motor Dimensions 14
- Replacement Procedures 15
- Error and System Messages 16
- Manual Index 16
- PN 176965 19
- Important User Information 21
- Using This Manual 23
- Terms and Conventions 24
- Attention and Important 25
- Information 25
- Related Publications 25
- Section 1A 26
- System Overview 27
- Section 1B 28
- Figure 1B.1 28
- Figure 1B.2 29
- Figure 1B.3 30
- Table 1B.A 31
- Component Options 31
- 9/230 Component Enclosure 32
- 9/260 and 9/290 Component 33
- Enclosure 33
- Components 34
- JOG SELECT 35
- MODE SELECT SPEED/MULTIPLY 35
- FUNCTION 35
- HPG Cover 36
- Rear cover 36
- Rear Cover 36
- Drives Interface 37
- Figure 1B.17 40
- Figure 1B.18 41
- Programmable Application 42
- Logic (PAL) 42
- Fiber Optic I/O Ring 42
- Planning Your System Layout 46
- Designing the Cabinet for 48
- Maintaining Cabinet 49
- Temperature 49
- °C (10°F). If you have a 50
- °C (20°F) 50
- Section 2A 51
- Table 2A.B 51
- °C and a 52
- Installing the Components 53
- Figure 2A.3 54
- Installing Servo Modules 55
- Installing Operator Panels 55
- Installing Servo Amplifiers 55
- Mounting Dimensions 58
- Section 2B 60
- Figure 2B.3 60
- Figure 2B.4 61
- Æ 8 places 61
- 9/440 CNC and 1394 Drive 62
- Common System 67
- Component Dimensions 67
- Operator Panel 68
- Figure 2B.14 70
- MTB Panel 71
- Pendant Option 72
- Figure 2B.19 73
- Hand Pulse Generator 74
- Servo Modules 75
- MTB Panel I/O Module 77
- Digital I/O Module 77
- The Processor Board 85
- Processor Board 86
- Touch Probe Connector (TB2) 87
- Servo Axis Connectors on 91
- Connecting Axes to Analog 92
- Servo Interface 92
- Figure 3A.8 93
- Figure 3A.9 94
- Analog Servo Operation and 95
- Analog Servo Connectors 96
- Analog Servo Amplifiers 99
- Analog Servo Motors 99
- Encoder Termination Panel 100
- 9/230 Compatible 101
- Feedback Devices 101
- Section 3A 102
- Primary 9/230 Components 102
- Encoder Specifications 103
- Table 3A.I 103
- Wiring an Incremental 104
- Feedback Device 104
- Figure 3A.14 105
- Figure 3A.15 106
- Digital Servo Operation and 109
- Specifications 109
- 9/230 Digital Connectors 110
- Figure 3A.19 111
- Digital Servo Amplifiers 113
- Digital Servo Motors 114
- Using Test Points 115
- Wiring a Touch Probe to the 116
- Processor Module 116
- Figure 3A.24 118
- Adaptive Depth Probing 119
- Power Distribution 122
- Connecting the PS2 Main 123
- Power Supply 123
- Section 3B 124
- Figure 3B.2 124
- Main and Operator Panel 125
- Power Supply Input Power 125
- Operator Panel Power Supply 126
- Figure 3B.4 127
- Figure 3B.5 128
- Protective Grounding 130
- END OF SECTION 131
- Worldwide representation 132
- 9/Series Hardware 133
- Section Overview 135
- Section 4A 136
- Figure 4A.2 136
- The Motherboard 137
- Connections on the 138
- Motherboard 138
- Fast I/O Connector (P3) 139
- CPU Board for 9/260 and 140
- RS-232 Port (Port A) 141
- Reading LEDs 142
- Battery Backup for the 9/260 143
- Main Power Supply 144
- Output Specifications 145
- How the 8520 Digital Servo 149
- Card Works 149
- Section 4B 150
- Figure 4B.3 150
- Figure 4B.4 151
- 8520 Digital Servo Module 152
- (8520-ENC3) 152
- Servo Module Connectors 153
- Figure 4B.6 154
- Figure 4B.7 155
- CN8 DAC Output Connector 157
- CN9 Touch Probe Connector 157
- Figure 4B.10 158
- Figure 4B.11 159
- Digital Servo Module 160
- Servo Module Battery 161
- Replacement 161
- Optional Feedback Module 162
- Power Requirements 163
- Connectors and Pin 164
- Assignments 164
- Figure 4B.16 165
- Figure 4B.17 166
- Jumper (JP1) 167
- Variable Resistors (Pots) 168
- Test Points 169
- Table 4B.G 170
- Figure 4B.23 172
- Servo Module 173
- How the Analog Servo 175
- Module Works 175
- Figure 4B.27 176
- Figure 4B.28 177
- Analog Servo Module 178
- Figure 4B.32 182
- Table 4B.J 184
- Analog Servo Module Test 185
- Table 4B.K 186
- Compatible 188
- Table 4B.L 190
- Figure 4B.37 192
- Figure 4B.38 193
- Figure 4B.39 195
- How the Digital Servo Card 199
- Section 4C 200
- Figure 4C.1 200
- Figure 4C.2 201
- (8520-ENC4) 202
- How the Analog/1394 Servo 203
- Figure 4C.4 204
- Figure 4C.5 205
- Analog/1394 Servo Module 206
- (8520-SM4) 206
- Table 4C.A 207
- Figure 4C.7 208
- Figure 4C.8 209
- Figure 4C.9 210
- Figure 4C.10 211
- Touch Probe Connector - TB1 212
- 8520-ENC4 Servo Module 213
- 8520-SM4 Servo Module 214
- Digital Servo Module Battery 215
- Figure 4C.13 216
- Servo Module LED 217
- Indicators 217
- Servo Module Test Points 217
- Table 4C.E 221
- Figure 4C.18 224
- Figure 4C.19 226
- Figure 4C.20 227
- Connecting the Main Power 232
- Section 4D 233
- Figure 4D.2 233
- Figure 4D.5 237
- Figure 4D.6 238
- The 9/440 Resolver--based 247
- CNC/Drive System 247
- Section 5A 248
- Figure 5A.1 251
- CNC Processor Board 252
- E-Stop Plug 253
- Video Monitor Connector 254
- Connecting Feedback 256
- Connecting Resolver 258
- Feedback 258
- 5A-14 for details 259
- Encoder Feedback 260
- (Optional Feedback) 260
- Figure 5A.5 261
- CNC/Drive 261
- Table 5A.C 263
- Wiring Position Feedback 264
- 9/440 Resolver-based CNC 265
- Wiring Board 265
- Figure 5A.8 268
- Figure 5A.9 269
- Figure 5A.10 270
- 9/440 Resolver-based 271
- Control Remote I/O 271
- Connection 271
- Analog Out 272
- (TB2 and TB3) 272
- Battery Backup 273
- Power Terminal Block 274
- On/Off Control and 275
- 24V Logic Power 275
- Figure 5A.14 276
- On/OffControl Assembly 276
- ALLEN--BRADLEY 276
- Figure 5A.15 277
- Drive Power 3 Phase 278
- Figure 5A.17 279
- Three-phase Jumper 279
- Figure 5A.18 280
- Connecting Axis Modules 282
- Table 5A.B 283
- Motor Power Terminations 283
- 9/440 Resolver-based LEDs 285
- General Wiring Overview 286
- System Module 287
- System Grounding 288
- Figure 5A.21 289
- The 9/440HR CNC/Drive System 291
- Section 5B 292
- 9/440HR CNC/Drive System 292
- Figure 5B.1 295
- 9/440HR System Overview 295
- Connecting the 1326AB 302
- Motor-mounted Feedback 302
- Figure 5B.5 303
- Figure 5B.6 304
- Connecting A Quad B 305
- Optional Feedback Ports 305
- Figure 5B.7 306
- Table 5B.A 307
- 9/440HR CNC Wiring Board 310
- Figure 5B.10 313
- Figure 5B.11 314
- Figure 5B.12 315
- 9/440HR Remote I/O 316
- 9/440HR Analog Out 317
- Figure 5B.17 321
- 9/440HR Power Strip 321
- Drive Power Three-phase 322
- Figure 5B.19 323
- Figure 5B.20 324
- Table 5B.B 326
- Table 5B.C 327
- 9/440HR LEDs 328
- 9/440HR System Module 330
- Emergency Stop Design 337
- E-Stop Connections 338
- Section 6 339
- Emergency STOP Design 339
- Figure 6.2 339
- Figure 6.3 340
- E-Stop String 341
- E-Stop Status 342
- Events When E-Stop Occurs 342
- Resetting E-Stop 343
- Cable Diagrams 349
- Section 7A 350
- Connecting Components 350
- Figure 7A.1 350
- Figure 7A.2 351
- Figure 7A.3 352
- Figure 7A.4 353
- Figure 7A.7 356
- Figure 7A.8 357
- Figure 7A.9 358
- Figure 7A.10 359
- Figure 7A.11 360
- 9/440HR Servo Connections 360
- Table 7A.A 362
- 1746-IA16 378
- 1746-IB16 378
- 1746-OA16 378
- 1746-OW16 378
- 1746 Analog I/O Modules 379
- Non-Motor Mounted Encoder 398
- Motor Mounted Encoder 398
- Customer supplied 409
- 24V logic transformer 409
- 9/440 Power Strip 410
- Fiber Optic Connections 413
- Section 7B 414
- °C H2SO4 (10%)at 60°C 414
- °C NaCl(5%) at 60°C 414
- Fiber Optic Cable 416
- Construction 416
- Receptacle 418
- Quick-release 418
- Noise Prevention 419
- Mechanical Shielding 420
- Separation of Cable Routes 421
- Noise Suppressors 422
- LC Filter 423
- RC Noise Suppressor 423
- Reducing Noise 428
- Radiated Noise 430
- PN 176960 432
- Communication Interface 434
- RS-232 Signal Description 435
- Connection of Peripherals 436
- RS-422 Interface 439
- RS-422 Signal Description 440
- Protocol 442
- RS-491 Level 1 Protocol 442
- Data Transmitting Sequence 443
- RS-491 Level II Protocol 444
- Section 8 445
- Table 8.E 445
- Control Code Functions 445
- Data Receiving Sequence 446
- Peripherals 448
- 5. DSI SP75 Connection 451
- Remote I/O Modules 452
- 9/290 Remote I/O Module 453
- 9/290 Remote I/O LEDs 454
- 9/260 Remote I/O Module 456
- ESD wristband 457
- 9/260 Remote I/O LEDs 458
- 9/230 Remote I/O 460
- 9/440 Remote I/O 461
- MMS Ethernet 462
- Communications 462
- DH+ Communications 463
- Section 9A 469
- OperatorInterface 469
- Color Operator Panels 470
- Monochrome Operator Panel 470
- Removable Operator Panel 470
- Mounted Operator Panel 471
- Installation 471
- Back of Panel 472
- Video Connector 473
- Fiber Optic Connection 476
- Node Address Setting 477
- 9A.2.5 Flat Panel Horizontal 478
- Adjustment 478
- Keyboard Interface 479
- Jumper JP3 479
- Adjusting Monitor Intensity 479
- Color CRTs Monochrome CRTs 480
- Installing the Removable 482
- Operator Panel Interface 482
- Assembly 482
- Assigning a Module Address 483
- GND 12V GND 5V GND 5V GND 5V 484
- 9/230 Processor Board 486
- Interface Assembly 486
- Vidoe Out CN4 487
- Operator Pnl. CN5 487
- Video In CN19M 487
- Connecting/Disconnecting 488
- Multiple Removable 490
- Operator Panel Assemblies 490
- Interface Assembly 1 491
- Interface Assembly 2 491
- MTB Panels 493
- Figure 9A.16 494
- Push-Button MTB panel 494
- MTB Panel Connectors 495
- (fiber-optic versions) 495
- Input Interface Ribbon Cable 496
- Output Interface Ribbon Cable 496
- Table 9A.L 497
- Table 9A.M 498
- Figure 9A.18 499
- 9A.4.1.1 500
- MTB I/O Module 500
- 9A.4.1.2 502
- MTB Panel I/O Module Fiber 502
- Optic Connection 502
- Figure 9A.21 503
- (Direct I/O version) 504
- Input Interface Connector 505
- Output Interface connector 506
- Table 9A.T 507
- HPG (Hand Pulse Generator) 508
- HPG Connectors 509
- HPG Power Requirements 510
- HPG Node Address Setting 510
- Connecting the Teach 512
- Chapter 9B 513
- IntegratingYour Teach Pendant 513
- · Teach Pendant Ö PAL 514
- · Teach Pendant Ö Application 514
- Sending Commands to PAL 515
- (CMD=60 hex) 515
- Sending Commands to the 516
- Application Software 516
- (CMD=61 hex) 516
- Receiving Unsolicited 518
- Messages from the Control 518
- (CMD=62 hex) 518
- Receiving the Illegal 519
- Request Message from the 519
- (CMD=63 hex) 519
- PN 176959 521
- Table 10A.A 525
- I/O Ring Modules Connectors 525
- Table 10A.B 526
- Max Number of ASRN Chips 526
- Fiber Optics 527
- Figure 10A.2 528
- PAL Fiber Optic Input Process 528
- Figure 10A.3 529
- PAL Fiber Optic OutputProcess 529
- Fiber Optic Ring Device 530
- Fault Indicators 530
- Table 10A.D 532
- (Connector CN51) 532
- Section 10A 534
- Push-Button MTB Panel I/O 535
- Module Specifications 535
- Figure 10A.6 536
- Figure 10A.7 536
- Module Fiber Optic 538
- Module Node Address 539
- Setting the Push-Button 540
- MTB Panel I/O Module for a 540
- Custom MTB Panel 540
- Digital I/O 541
- Digital I/O Connection 542
- Input Device Connection 543
- Output Device Connection 545
- Figure 10A.17 546
- Figure 10A.18 547
- Figure 10A.19 548
- Digital I/O Specifications 549
- Figure 10A.20 550
- Figure 10A.21 550
- Table 10A.R 552
- Table 10A.S 552
- ContactRatings 552
- Table 10A.U 555
- Figure 10A.25 555
- High-density I/O Module 556
- High Density I/O Module 557
- Figure 10A.28 558
- Table 10A.W 558
- Table 10A.X 559
- Figure 10A.29 559
- E -Series Analog I/O 565
- E-Series Analog I/O 566
- Figure 10A.36 569
- Table 10A.AH 569
- Bipolar/Unipolar 571
- Configuration 571
- 1746 I/O 572
- Removing a Module 573
- Installing a Module 573
- Figure 10A.39 574
- 1746P1 Power Supply 575
- 1746 I/O Ring Adapter Fiber 577
- 1746 Discrete I/O Racks 577
- Operation Not Guaranteed 578
- Recommended Operating Range 578
- Wiring 1746 Discrete I/O 579
- 1746 Analog I/O 580
- Grounding Your Cable 581
- Analog Module NIO4V 582
- Reading/Writing Analog Data 582
- Table 10A.AO 583
- Analog I/O Specifications 584
- (1746-NIO4V) 584
- 1746 I/O Fault Status 585
- Troubleshooting the 1746I 585
- Communication Module 585
- Fast I/O 586
- (9/260 and 9/290 only) 586
- Table 10A.AP 587
- Figure 10A.41 587
- Wiring I/O Safely 589
- 9/Series Adapter Modules for 590
- 1771 and 1746 I/O Devices 590
- 1771 I/O Ring Adapter Fiber 591
- 1771 I/O Ring Adapter Node 592
- Address Setting 592
- Section 10B 593
- Figure 10B.3 594
- 1746I I/O Ring Adapter 594
- Figure 10B.4 595
- 9/Series 1746 I/O Catalogs 596
- Other Compatible 1746 I/O 597
- 12 I/O points 598
- Hardware Overview 606
- Section 11A 607
- Resolver Feedback 608
- Maximum Axis Speeds 609
- Connecting Resolver Feedback 609
- Connecting the 9/Series 610
- 1394 Addressing and Fiber 613
- Optic Connections 613
- 1394 Drive E-Stop 615
- Connection (TB1) 615
- Figure 11.5 616
- 1394 Power Strip 616
- 1394 Low Voltage Test 617
- Points (TB3) 617
- 1394 LEDs 618
- Wiring A-B Analog Drives 623
- Section 12 624
- WiringA-BAnalog Drives 624
- Figure 12.1 624
- Figure 12.2 625
- Figure 12.3 626
- Figure 12.4 627
- Figure 12.5 628
- Figure 12.5 (continued) 629
- Figure 12.6 630
- 8520 Digital Servo 635
- Amplifiers 635
- 8520 Digital Servo Amplifier 636
- Options Specifications 636
- Section 13A 637
- Table 13A.A 637
- 1AX-D Servo Amplifier 638
- 2AX-D Servo Amplifier 640
- 3AX-D Servo Amplifier 643
- Selecting an A-B 1389 645
- Transformer for 8520 Digital 645
- Servo Amplifiers 645
- Jumper Settings 650
- ·” Denotes jumper short 651
- Shunt Specifications 653
- Using External Shunt Resistor 655
- Using Internal Shunt Resistor 655
- 8520 Drive Power 656
- Distribution 656
- Figure 13A.1 657
- Æ 230V ac 657
- 8500 Digital Servo Motors 658
- 8500 Digital Servo Motor 658
- Table 13A.O 659
- Connector and Pin 661
- Incremental Encoders 663
- Absolute Encoders 664
- Incremental Encoder 665
- Feedback Interface 665
- Absolute Encoder Feedback 666
- Interface 666
- Resetting Absolute 667
- Encoders on an 8500 Digital 667
- Servo Motor 667
- Using a Second Feedback 671
- 8500 Digital MotorDimensions 674
- Section 13B 674
- With Holding Brake 675
- Without Holding Brake 680
- Figure 4 681
- Straight Shaft with Keyway 681
- System Start-Up 689
- Æ 230 V ac motor power 690
- Section 14A 691
- Split Axis 696
- Servo Connections 696
- Section 14B 697
- Figure 14B.3 700
- Figure 14B.4 702
- °from thehome 702
- Figure 14B.5 703
- Replacing an Absolute 704
- Encoder with Deskew 704
- Split Axis Motion 705
- PN 176962 708
- Troubleshooting the Control 711
- System Initialization 712
- Software 712
- Loading the Utility 712
- Using the Utility 713
- Search Monitor (online) 714
- Selecting Search Monitor 714
- Using Search Functions 717
- Using the 721
- Search Monitor Hotkey 721
- [SHIFT] + {®} 721
- Setup Diagnostics 722
- I/O Ring Diagnostics 723
- High Density I/O 725
- Section 15A 726
- Troubleshooting The Control 726
- Figure 15A.3 726
- 1746 I/O Ring Adapter 727
- 1771 I/O Ring Adapter 728
- Figure 15A.7 730
- MTB Panel I/O 732
- Diagnostics Screen 732
- Push-Button MTB Panel 733
- Table 15A.A 734
- Table 15A.B 735
- Operator Panel Keyboard 736
- HPG Diagnostics 737
- Analog I/O 738
- 1394 Drives 739
- Remote I/O Diagnostics 741
- Fast I/O Diagnostics 744
- (9/260 and 9/290 Only) 744
- Servo Diagnostic Displays 745
- Axis Monitor Diagnostics 745
- Figure 15A.17 750
- 1394 Drive Diagnostics Screen 750
- Serial I/O Diagnostics 753
- Data Scope Monitor 755
- Updating the Executive 758
- Firmware 758
- Section 15B 760
- Error and Status Messages 763
- Replacing the Lithium Battery 764
- Replacing the CPU Board on 766
- Figure 15B.2 767
- Replacing the Motherboard 769
- Replacing the Processor 771
- Board on the 9/230 Analog 771
- Board on the 9/230 Digital 773
- Replacing the Main Power 778
- Supply on the 9/260 and 778
- Supply on the 9/230 779
- Replacing the Monochrome 781
- Replacing the Color CRT 781
- Replacing the Keyboard 782
- Assembly for the 782
- Monochrome Operator 782
- Figure 15B.6 784
- Replacing the Fuse in the 785
- Monochrome CRT 785
- Color CRT 786
- Replacing the Rotary MTB 788
- Replacing the Push-button 789
- Light Bulbs 790
- MTB Interface Board 791
- MTB Board 791
- Replacing the Hand Pulse 792
- Generator and Interface 792
- Replacing the Battery 793
- Backup for Absolute 793
- Encoders on the Servo 793
- Replacing the 3-axis 794
- Figure 15B.9 795
- Replacing the Digital Servo 796
- Amplifier 796
- Replacing the Logic Board 797
- Replacing the Power 798
- Section on the Digital Servo 798
- Replacing the Optional 799
- Feedback Module 799
- Replacing the 4-axis 801
- Replacing an Analog Servo 802
- Panel I/O Module 803
- Replacing the Push-Button 805
- Replacing Digital I/O 806
- Replacing the Power Fuse 808
- Replacing the High Density 809
- Replacing the Analog I/O 810
- Replacing the Removable 811
- Operator Panel (ROP) 811
- Interface Module 811
- Replacing the ROP Module 812
- Panel Interface Assembly 812
- Operator Panel CRT or 813
- Keyboard Assemblies 813
- Replacing the 9/440 System 814
- Module or CNC Assembly 814
- Replacing the 9/440 E-Stop 816
- String Fuse 816
- PN 176963 818
- Section 16 822
- END OF APPENDIX 867
- PN 176964 870
- Complying with European 873
- Union Directives 873
- Wiring AC Power for a CE 874
- Compliant System 874
- Section 17 875
- Wiring a High-Density I/O 876
- Module for CE Compliance 876
- Wiring E-stop for CE 877
- Compliance 877
- Figure 17.2 878
- Modifying the Video Cable 879
- 1394 and 9/440 CE 881
- Requirements 881
- PN 176961 898
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