Rockwell-automation FlexPak/WebPak 3000 DC Drive AutoMax Network Commu Manual de usuario

Instruction ManualAutoMax™ Network Communication Option BoardFor Use WithFlexPak™ 3000 DC Drives and WebPak™ 3000 DC DrivesM/N 915FK0101D2-3318-5

VIIIAutoMax Network Communication Option Board

C-2AutoMax Network Communication Option BoardAMX Indirect Parameter 27 3 58AMX Indirect Parameter 28 3 59AMX Indirect Parameter 29 3 60AMX Indirect Pa

Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives)C-3NETW OUT REG 1 SELECT (P.902)158NETW OUT REG 2 SELECT (P.903)159NETW OUT

C-4AutoMax Network Communication Option Board

Index Index-1INDEXAalarm log clear, timing, 4-5alarm reset, timing, 4-5alternate register map, FlexPak, 4-1, 6-1accessing, 6-2cross reference, B-1find

Index-2AutoMax Network Communication Option BoardDrop_2configurable dataFlexPak alternate map, 6-13FlexPak original map, 5-10runtime signal dataFlexPa

IndexIndex-3 network communication lossdrive response to, 3-2stopping the drive during, 3-4network reference source, selecting, 3-2OOIM STOP/RESET key

Index-4AutoMax Network Communication Option Boardtunable data, 4-2master write, Drop_1FlexPak alternate map, 6-10FlexPak original map, 5-7WebPak map,

U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Introduction1-1CHAPTER 1IntroductionThis manual describes the AutoMax™ Network Communication Option Board (M/N 915FK0101). This board enables a FlexPa

1-2AutoMax Network Communication Option Board 1.4 Related Hardware and SoftwareWhen the Network Option board is installed in a FlexPak 3000 or WebPak

Introduction1-3The AutoMax Network Communication Option board is shown in figure 1.1.Figure 1.1 – AutoMax Network Communication Option Board9-Pin D-Sh

1-4AutoMax Network Communication Option Board

Installation2-1CHAPTER 2InstallationThis section describes how to install the Network Option board in the FlexPak 3000 or WebPak 3000 drive and connec

2-2AutoMax Network Communication Option Board Step 4. Remove the screws that attach the carrier shield to the carrier. See figure 2.2.Step 5. Remove t

Installation2-3Step 9. Re-attach the carrier shield ground wire to the drive power supply.Step 10. Re-attach the carrier shield to the carrier.Step 11

2-4AutoMax Network Communication Option Board Figure 2.5 – Connecting a Drive to the AutoMax NetworkFlexPak 3000orWebPak 3000DriveFlexPak 3000orWebPak

Drive Configuration3-1CHAPTER 3Drive ConfigurationThis section describes how to configure a FlexPak 3000 or WebPak 3000 drive for use with an AutoMax

Copyright © 2005 Rockwell Automation. All rights reserved.The information in this manual is subject to change without notice.Throughout this manual, t

3-2AutoMax Network Communication Option Board FlexPak 3000 drives: When FULL is selected, the drive will occupy four sequential network drops.WebPak 3

Drive Configuration3-33.3.1 Setting NETW COMM LOSS SELECT (P.901) (FlexPak 3000 Drives Only)NETW COMM LOSS SELECT (P.901) is not used in WebPak 3000 d

3-4AutoMax Network Communication Option Board P.901 = USE LAST REF (1)When NETW COMM LOSS SELECT (P.901) is set to USE LAST REF and network communicat

Programming4-1CHAPTER 4ProgrammingThis section describes the organization of data in the AutoMax Network Communication Option board and how the networ

4-2AutoMax Network Communication Option Board Data can be input or output data.Input data is one of three types:• Control/Reference: Data that require

Programming4-34.3.1 I/O Update Enable Logic SummaryThe logic strings shown in figure 4.1 summarize the output and input enable logic described in this

4-4AutoMax Network Communication Option Board 4.5 Tune/Config Update Synchronization FlagThis flag allows the network master application program to tr

Programming4-5Note that this method assumes that all requirements have been met for the drive to obtain its inputs from the network (see figure 4.1).4

4-6AutoMax Network Communication Option Board 4.8 Drive Ready Status BitThe Drive Ready status bit (Drop_1, register 0, bit 0) indicates that a 0-to-1

Programming4-74.10 Parameters That Are Not Accessible Over the AutoMax NetworkThese FlexPak 3000 parameters are not accessible over the AutoMax networ

ContentsICONTENTSChapter 1 Introduction1.1 Before You Start ...

4-8AutoMax Network Communication Option Board 4.11 Parameters That Are Only Available in the FlexPak Alternate Register Map4.12 Settings for Analog an

FlexPak 3000 Drives: Original Register Map5-1CHAPTER 5FlexPak 3000 Drives:Original Register MapThis section lists the original register map, which all

5-2AutoMax Network Communication Option Board Table 5.2 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connection

FlexPak 3000 Drives: Original Register Map5-316 ANALOG AUTO REFERENCE (P.188) The analog reference value in auto mode after all scaling 4095 at TOP SP

5-4AutoMax Network Communication Option Board Table 5.3 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connection

FlexPak 3000 Drives: Original Register Map5-518 MINIMUM SPEED (P.003) Lowest operating speed RPM 19MAXIMUM SPEED (P.004) Highest operating speed RPM 2

5-6AutoMax Network Communication Option Board Table 5.4 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connectio

FlexPak 3000 Drives: Original Register Map5-7Table 5.5 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connection

5-8AutoMax Network Communication Option Board Table 5.6 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connectio

FlexPak 3000 Drives: Original Register Map5-923 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal24TRIM REF REGISTE

IIAutoMax Network Communication Option Board Chapter 7 WebPak 3000 Drives: Register Map7.1 Using Indirect Parameters...

5-10AutoMax Network Communication Option Board 43 Reserved44ANLG MAN REF GAIN ADJ (P.104) Scales the analog manual reference gain gain * 100045ANLG MA

FlexPak 3000 Drives: Original Register Map5-1160 OCL FEEDBACK SELECT (P.804) Source of OCL feedback 0=NONE; 1=CML FEEDBACK; 2= ANALOG IN1; 3=ANALOG IN

5-12AutoMax Network Communication Option Board 17 ANALOG TACH ZERO ADJ (P.202) Removes offset from analog tachometer feedback signal18ANLG TACH VOLTS/

FlexPak 3000 Drives: Original Register Map5-1339 FLD WEAKEN LEAD FREQ (P.520) PI block lead break frequency of the field control loop’s armature volta

5-14AutoMax Network Communication Option Board Table 5.15 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection. Runtim

FlexPak 3000 Drives: Original Register Map5-1522 Stop cause word Bit-packed word indicating why the drive stopped0 Stop asserted or Run de-asserted (n

5-16AutoMax Network Communication Option Board Table 5.17 – FlexPak 3000 Drop_4: Master Write Registers, FULL Connection. Tunable Data (Drive Input Da

FlexPak 3000 Drives: Original Register Map5-17Table 5.18 – FlexPak 3000 Original Register Map, Drop_4: Master Write Registers, FULL Connection. Config

5-18AutoMax Network Communication Option Board

FlexPak 3000 Drives: Alternate Register Map6-1CHAPTER 6FlexPak 3000 Drives:Alternate Register MapThis section lists the alternate register map, which

List of FiguresIIIList of FiguresFigure 1.1 – AutoMax Network Communication Option Board ... 1-3Figure 2.1 – Removing Dr

6-2AutoMax Network Communication Option Board 6.1 Accessing the Alternate Register MapTo access the alternate register map, set NETW REGISTER MAP SEL

FlexPak 3000 Drives: Alternate Register Map6-3Table 6.1 – Error Processing Parameters Reported by GroupNumber ReportedParameter Number Parameter NameN

6-4AutoMax Network Communication Option Board 6.3 Finding Data in the Alternate Register Map TablesThe alternate register maps in table 6.3 through ta

FlexPak 3000 Drives: Alternate Register Map6-5Table 6.3 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connectio

6-6AutoMax Network Communication Option Board 1 (con’t.) 13 Terminal strip auto/manual14 Digital input 015 Motor thermostat2SPD LOOP REFERENCE (P.295)

FlexPak 3000 Drives: Alternate Register Map6-7Table 6.4 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connectio

6-8AutoMax Network Communication Option Board 26 Stop cause wordBit-packed word indicating why the drive stopped*0 Stop asserted or Run de-asserted (n

FlexPak 3000 Drives: Alternate Register Map6-9Table 6.5 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers BASIC and FULL Connectio

6-10AutoMax Network Communication Option Board Table 6.6 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connect

FlexPak 3000 Drives: Alternate Register Map6-11Table 6.8 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Runtim

IVAutoMax Network Communication Option Board

6-12AutoMax Network Communication Option Board 23 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal24TRIM REF REGIS

FlexPak 3000 Drives: Alternate Register Map6-1345 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal46TRIM REFERENCE

6-14AutoMax Network Communication Option Board 63 ANLG AUTO SIGNAL TYPE (P.100) Type of signal applied to analog auto reference input 0=0–10V; 1=+/–10

FlexPak 3000 Drives: Alternate Register Map6-1518 ANLG TACH VOLTS/1000 (P.203) Analog tach scaling from tach nameplate (V/1000 RPM)volts * 1019ARM VOL

6-16AutoMax Network Communication Option Board 40 ANALOG TACH GAIN ADJ (P.201) Scales analog tachometer feedback signal gain * 100041ANALOG TACH ZERO

FlexPak 3000 Drives: Alternate Register Map6-1754 AUTO REFERENCE SELECT (P.103) Selects the type of auto reference 0= ANALOG; 1=FREQUENCY IN55 MOTOR H

6-18AutoMax Network Communication Option Board Table 6.17 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers FULL Connection. Tunab

FlexPak 3000 Drives: Alternate Register Map6-1949 DIG OUT 2 SELECT (P.411) I/O Expansion kit digital output #2 source 0=LEVEL DETECT 1 OUTPUT (P.648);

6-20AutoMax Network Communication Option Board

WebPak 3000 Drives: Register Map7-1CHAPTER 7WebPak 3000 Drives:Register MapThis section lists the WebPak 3000 register map and describes how to use in

List of TablesVList of TablesTable 1.1 – Hardware and Software Options Available for the Network Option Board (Purchased Separately)...

7-2AutoMax Network Communication Option Board When updating the Drop_2 master read registers in the WebPak 3000 drive, the network synchronization fla

WebPak 3000 Drives: Register Map7-37.2 Diagnosing Processing ErrorsIn the alternate map, Drop_1, register 27, the number of the parameter that caused

7-4AutoMax Network Communication Option Board 7.3 Finding Data in the Register Map TablesThere are no write registers for control/reference data for D

WebPak 3000 Drives: Register Map7-5Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Dat

7-6AutoMax Network Communication Option Board 11 TB Tension On12 TB Current Memory13 TB Underwind14 TB Slack Take Up15 Level Det1 Output2SPD LOOP REFE

WebPak 3000 Drives: Register Map7-724 FIELD FEEDBACK (P.589) Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.

7-8AutoMax Network Communication Option Board 14 Alarm latch bits word Bit-packed word containing latched alarm bits0MOTOR BRUSH WEAR LOW (A00001)1AC

WebPak 3000 Drives: Register Map7-99 Current memory10 Memory save11 Current/speed12 Diameter sel A13 Diameter sel B14 Tune/config input enable: Determ

7-10AutoMax Network Communication Option Board Table 7.6 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunab

WebPak 3000 Drives: Register Map7-11Table 7.7 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Dat

VIAutoMax Network Communication Option Board Table 6.1 – Error Processing Parameters Reported by Group ...6-3Table 6.2 –

7-12AutoMax Network Communication Option Board Table 7.9 – WebPak 3000 Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configur

WebPak 3000 Drives: Register Map7-13Table 7.10 – WebPak 3000 Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input

7-14AutoMax Network Communication Option Board 48 AutoMax Indirect Parameter 17 Selects parameter to which the value in the corresponding Drop 3 regis

WebPak 3000 Drives: Register Map7-15Table 7.11 – WebPak 3000 Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive

7-16AutoMax Network Communication Option Board 23 SPEED RAMP OUTPUT (P.199) Value of the speed reference signal immediately after the speed loop S-CUR

WebPak 3000 Drives: Register Map7-1735 AutoMax Indirect Register 4 Value to be written to the parameter selected in the corresponding Drop 2 register3

7-18AutoMax Network Communication Option Board 51 AutoMax Indirect Register 20 Value to be written to the parameter selected in the corresponding Drop

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map)A-1APPENDIX ACross Reference of Parameter Name toDrop and Register(F

A-2AutoMax Network Communication Option BoardAUTO MODE MIN BYPASS (P.111)227248AUTO MODE RAMP BYPASS (P.112)228249AUTO REFERENCE SELECT (P.103)221354A

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map)A-3IET (OVERCURRENT) (F00001) 1 10 8In current limit 1 0 9INERTIA CO

List of TablesVIITable 7.6 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) ...

A-4AutoMax Network Communication Option BoardOIM COMMUNICATIONS TIMEOUT (F00011)11013OPEN ARMATURE (F00007) 1 10 7OPEN SCR SENSITIVITY (P.600) 4 30443

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map)A-5Tune/config update synchro- nization flag (master write)13215Tune

A-6AutoMax Network Communication Option Board

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map)B-1APPENDIX BCross Reference of Parameter Name toDrop and Register(

B-2AutoMax Network Communication Option Board CML FEEDBACK GAIN ADJ (P.300)330349CML PI LEAD FREQUENCY (P.302)15137CML PI PROP GAIN (P.301) 1 5036CML

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map)B-3IET (OVERCURRENT) (F00001) 1 10 8In current limit 1 0 9INERTIA C

B-4AutoMax Network Communication Option Board OCL TYPE3 POSN REG EN (P.814)3532OIM COMM TIMEOUT (F00011) 1 10 13OPEN ARMATURE (F00007) 1 10 7OPEN SCR

Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map)B-5Tune/config input enable 1 32 14Tune/config input enable loopbac

B-6AutoMax Network Communication Option Board

Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives)C-1APPENDIX CCross Reference of Parameter Name toDrop and Register(WebPak 3