Rockwell-automation MinPak Plus DC Drive User Manual Manual de usuario

      

2:5Table 2Ć1B. Remote Operator Control StationsWhen Using AMinPak PlusController With:SpecifyOperator'sStation ModelStart/StopRocker SwitchSpeed

2:6Table 2Ć3. Fuse Requirements.Dual Element ClassK5, RK5, 250VAC FuseHPAĆC LineVoltsQuantity AMPReliance PartNumber1/4Ć3/4 115 1115 64676Ć1W1/2Ć1 1/2

3:13: Install and Wire The DriveDANGERONLY QUALIFIED ELECTRIĆCAL PERSONNEL FAMILIARWITH THE CONSTRUCTIONAND OPERATION OF THISEQUIPMENT AND THE HAZĆARD

       1. Verify that the motor is theappropriate rating to use w

3:3Install A DisconnectDANGERTHIS EQUIPMENT IS AT LINEVOLTAGE WHEN AĆC POWERIS CONNECTED. DISCONĆNECT AND LOCKOUT ALLUNGROUNDED CONDUCĆTORS OF THE AĆC



3:5DANGERTHE USER IS RESPONSIBLEFOR CONFORMING TO THENEC AND ALL OTHER APPLIĆCABLE LOCAL CODES WITHRESPECT TO WIRING PRACĆTICES, GROUNDING, DISĆCONNEC

3:6should be suppressed to reducenoise.Wire AĆC Power to theControllerDANGERTHE DRIVE REQUIRES ASINGLEĆPHASE POWERSOURCE OF EITHER 115 VACOR 230 VAC,

3:7contactor coil for dropĆout timing.(See Figure 3.5)Refer to Figure 3.6 and Figure 3.7for M Contactor connection whenthe Contactor is not supplied b

3:8              11Control transformer secondary winding481 482approx. 24 VDCMOTOROVE

Copyright Reliance Electric Company 1994   $$#!$" !  &  !$ $   $" "Receive and

     

3:10Wire the DĆC Motor to theController1. Size the motor armature circuitconductors for the specificcontroller rating and accordingto applicable codes

3:112820126426BUFFER282012626BUFFER BOARDB/M 0Ć57005REGULATOR BOARDB/M 0Ć57101J4LVTUMIN SPEED (P1)CommonMAX SPEED (P2)+11.2v5KOPERATOR'SSPEEDREFP

3:12OPERATOR'SSPEEDREFPOT2820126426BUFFER282012626BUFFER BOARDB/M 0Ć57005REGULATOR BOARDB/M 0Ć57101J4LVTUMIN SPEED (P1)CommonMAX SPEED (P2)+11.2v

   This section details the startĆup andadjustment for the basic MinPakPlus Drive as an armature voltageregulator and

4:2DANGERONLY QUALIFIED ELECTRIĆCAL PERSONNEL FAMILIARWITH THE CONSTRUCTIONAND OPERATION OF THISEQUIPMENT AND THE HAZĆARDS INVOLVED SHOULDINSTALL, ADJ

4:3J8COMTA87862.53.757.5101525AMPSIFDBK.RED45ARM.FDBK.47FDBK.G2 L2 G3 47 G4 47L1 G1 192193COMJ2MODESELECTIONJUMPERREGULATIONMODECONNECTIONSCURRENTSCAL

4:4Table 4Ć2. Control Power Voltages.FunctionTerminal(s)/Pin(s)Nominal Values(VDC)Unregulated +20 VDC 256 +20 VDC +5%Unregulated Ć20 VDC 271 Ć20 VDC +

4:5Verify the CorrectDirection of MotorRotationConnect the regulator mode jumperto the A" position. (This initially setsup the drive as a voltag

See Figure 4Ć4 and Figure 4Ć5 forzero speed circuit configurations.Controllers with P/N 57100regulators that do not have a J10jumper can achieve ze

iiCopyright Reliance Electric Company 19945: TroubleshootingGeneral 5:1...Wi

4:7Adjusting MaximumSpeed1. Initially set the MAX. SPD.potentiometer on the RegulatorBoard fully counterĆclockwise.This should prevent the motorfrom o

4:8Table 4Ć3. Initial/Final Adjustment SettingsPotentiometersJumpers Initial Setting (Factory) Final Setting (User)MAX. SPD. Fully CCW (Dot 1)MIN. SPD

5:15: TroubleshootingGeneralDANGERONLY QUALIFIED ELECTRIĆCAL PERSONNEL FAMILIARWITH THE CONSTRUCTIONAN OPERATION OF THIS ANDTHE HAZARDS INVOLVEDSHOULD









5:6Remove AĆC power at the disconnectRemove leads connected to terminalsL1, L2, A1, A2, and if used, F1 and F2Check for a ground condition at termiĆna

5:7Remove AĆC power at disconnect.Remove leads A1, A2Check motor leads A1 and A2 for groundsVerify connection of transformer leads H1 to51 and H2 to 5

5:8Bad Aux contact on contacĆtor. Replace FM contactor orAux (if possible).Apply AĆC Power and check for properline voltage between terminals 51and 52

Copyright Reliance Electric Company 1994Figure 5Ć4. Circuit Breaker or Line Fuses Open When Power is Applied. 5:6...Figure 5Ć5. Fu

ReplaceControlTransformerCheck for 24VAC betweenpins 481 and 482 of theregulator board.3BRemove power from drive and checkfor cotinuity between ter

5:10Verify that the run/jog switch is in propĆer position.Is the run/jogswitch in therun position?Check between terminals 35 andPIn 139 (COMMON) for 2

5:11Check for speed reference 0 to8 VDC between terminals 126and 57 (common).Isreferencevoltagepresent?Check power supply voltages:+11.2 VDC between t

5:12DoneAFixed?See Note #1Replaceregulator boardYesNoIs referencevoltagepresent?Check reference voltage beĆtween pins 26 and 57 (ComĆmon).Is reference

5:13Has jumperbeen cut orremoved?Replace Regulator BoardFixed?See Note #1DoneCYesNoDoneFixed?YesNoSee Note #1NoYesCorrect theproblem*Note #1: Contact

5:14Isswitch inManualposition?Istherecontinuity?Does drivecontain automanualswitch?DYesNoDoneFixed?YesNoSee Note #1NoCheck wiring of SPDpot to Remote

5:15YesReplace TACH feedbackkit, reconnect feedbackselection jumper to the T"position for TACH feedĆback and restart drive.If using TACH feedbac

1) Part Number 701819-9X has been replaced by 701819-303AW.Rockwell Automation, Inc.Global Customer Care440-646-3434

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A:2Table AĆ1. Controller Model NumbersModel NumberOptionalTransf.KVAEnclosed ChassisHP VAC(3)AĆCAmps(RMS)DĆCArm.(Volts)DĆCArm.AmpsAvg.DĆCFieldVoltsAmp

1:11: Receive and Accept the MinPak PlusControllerReceive and Accept theShipmentThe RelianceR Electric MinPak PlusSingleĆPhase DĆC Drive (hereinreferr

A:3Table AĆ2. Local Operator Control FaceplatesSpecifyOperator'sFunctions Provided1When Using AMinPak PlusController With:Operator'sControlF

A:4Table AĆ4. Isolation Transformer Specifications (Continued).HPkVA Primary Vac SecondaryVacReliance PartNumber2 5.0 230/460 230 77530Ć16G575 230 775

              

    

A:7Figure AĆ6. Chassis Wells, Wire Routing

     

A:930 msec(min)CLOSED CLOSEDCLOSEDSTARTSwitchSTOPSwitchFM or RMcontactorPULLINDROPOUTDROPOUT8 msecPULLIN8 msec20 msecCR Relay(enables d

A:10NOTE:              11Control transformer secondary winding481 482approx. 24 VDCMOTOROV

A:112820126426BUFFER282012626BUFFER BOARDB/M 0Ć57005REGULATOR BOARDB/M 0Ć57101J4LVTUMIN SPEED (P1)CommonMAX SPEED (P2)+11.2v5KOPERATOR'SSPEEDREFP

A:12OPERATOR'SSPEEDREFPOT2820126426BUFFER282012626BUFFER BOARDB/M 0Ć57005REGULATOR BOARDB/M 0Ć57101J4LVTUMIN SPEED (P1)CommonMAX SPEED (P2)+11.2v

2:12: Introduction to the ControllerScope of This ManualThis manual familiarizes you withthe MinPak Plus DĆC Controller. Itdescribes receiving, storag

A:13JBRN382BCDEFGKLMNPQRSTUVWXYZAAABACADAEAFAGAHAJAKALAMANAPAQARASATAUAVAWAXAYAZBA61 62 60XFORMERORG139RED THM32AUX.M.YEL 3940 AUTOREVPURAuxiliary Mco

A:14Table AĆ8. Control Power Voltages.FunctionTerminal(s)/Pin(s)Nominal Values(VDC)Unregulated +20 VDC 256 +20 VDC +5%Unregulated Ć20 VDC 271 Ć20 VDC

0J8COMTEST0000CTA561716271256126577141985878631921956572.53.7FDBK.CLIP FOR50HZJ745556065700MAX. SPD.MIN. SPD.ACCEL. SPD.DECEL. SPD.I LIMITIR COMP

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A:17Figure AĆ20. Controller Schematic.

A:18Figure AĆ21. Controller Technical Data.



B:1B: GLOSSARY OF TERMSAltitude: The atmospheric altitude (height above sea level) at which the motor or controller will beoperating.Armature: The por

B:2NEMA Definitions: NEMA Type 4 is generally defined as an indoor/outdoor enclosure that is watertight anddustĆtight. It is designed to protect again

C:1Appendix C: Theory Of OperationThis is a generalized theory of operation for the MinPak Plus controller. It covers internal components and theirfun

2:2Service Factor Ratings:Service Factor 1.0 Continuous...Overload Capacity (controller only) 1.5 of full load rating for on

C:2The relative timing of the gate pulse with respect to the AĆC plant supply will determine the conduction angle - thatis, relative conduction time -

All electrical connections to the Regulator Module are made with tinĆplated pin connectors. The input/outputarrangement of these pins is intended t

AĆC Line and Power Input 5:1Adjusting Minimum Speed 4:5Adjusting Maximum Speed 4:7Basic Regulator Maximum SafeOperating Adjustment 4:4Contr

U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

2:3MinPak PlusSingleĆPhase DĆCController DescriptionThe Reliance Electric MinPak PlusSingleĆPhase DĆC Controller is afullĆwave power converter without

2:4Table 2Ć1A. Local Operator Control FaceplatesSpecifyOperator'sFunctions Provided1When Using AMinPak PlusController With:Operator'sControl