Rockwell-automation 1794-L34 FlexLogix Controller System User Manual Manual de usuario

FlexLogix Controller System User Manual1794-L34 Firmware Revision 16User Manual

Publication 1794-UM001G-EN-P - January 200710 Developing FlexLogix Controller SystemsThe documents address network communications:These documen

Publication 1794-UM001G-EN-P - January 2007100 Maintain the Battery3. Remove the old battery.4. Install a new 1756-BA1 battery.5. Attach the ba

101 Publication 1794-UM001G-EN-P - January 2007Appendix AFlexLogix System Status IndicatorsController LEDsThe table below describes the controller LED

Publication 1794-UM001G-EN-P - January 2007102 FlexLogix System Status IndicatorsNotes:

103 Publication 1794-UM001G-EN-P - January 2007Appendix BFlexLogix Back-Up on DeviceNetUsing This AppendixThis chapter offers a solution to back-up yo

Publication 1794-UM001G-EN-P - January 2007104 FlexLogix Back-Up on DeviceNetHow the Back-up WorksFigure shows an example back-up system. In t

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 105Requirements of the Back-UpThe FlexLogix Back-Up on DeviceNet solu

Publication 1794-UM001G-EN-P - January 2007106 FlexLogix Back-Up on DeviceNetPower-Up and System Start-upTo configure a FlexLogix Back-up syste

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 1079. Connect the other FlexLogix controller with a 1788-DNBO scanner

Publication 1794-UM001G-EN-P - January 2007108 FlexLogix Back-Up on DeviceNetDeveloping the FlexLogix Back-Up ApplicationThe FlexLogix back-up

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 109Setting the Heartbeat ConstantYou can set the heartbeat constant w

11 Publication 1794-UM001G-EN-P - January 2007Chapter 1Where to StartUse This ChapterThe FlexLogix controller offers state-of-art control, communicati

Publication 1794-UM001G-EN-P - January 2007110 FlexLogix Back-Up on DeviceNetFigure shows rung 2 and the message set-up used on it. The messag

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 111Figure shows rungs 3 & 4 and the message set-up used on it. T

Publication 1794-UM001G-EN-P - January 2007112 FlexLogix Back-Up on DeviceNetReading Back-up State RungYou can read the back-up state of the De

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 113Table describes the possible values this message may return when

Publication 1794-UM001G-EN-P - January 2007114 FlexLogix Back-Up on DeviceNetReading Back-up StatusYou can read the back-up status of the Devic

Publication 1794-UM001G-EN-P - January 2007FlexLogix Back-Up on DeviceNet 115Using Indicators to Check StatusThe 1788-DNBO card’s status indica

Publication 1794-UM001G-EN-P - January 2007116 FlexLogix Back-Up on DeviceNet• The I/O during switchover is NOT bumpless. Since the programs an

117 Publication 1794-UM001G-EN-P - January 2007Appendix CInstruction LocatorWhere to Find an InstructionThis locator table lists the available instruc

Publication 1794-UM001G-EN-P - January 2007118 Instruction LocatorBRKBreakgeneral relay ladderBSLBit Shift Leftgeneral relay ladderBSRBit Shift

Publication 1794-UM001G-EN-P - January 2007Instruction Locator 119INSERTInsert Stringgeneral relay ladderstructured textINTGIntegratorprocess c

Publication 1794-UM001G-EN-P - January 200712 Where to StartThe FlexLogix controller, part of the Logix family of controllers, provides a small

Publication 1794-UM001G-EN-P - January 2007120 Instruction LocatorMDFMotion Direct Drive Offmotion relay ladderstructured textMDOMotion Direct

Publication 1794-UM001G-EN-P - January 2007Instruction Locator 121PIDEEnhanced PIDprocess control structured textfunction blockPMULPulse Multip

Publication 1794-UM001G-EN-P - January 2007122 Instruction LocatorTONRTimer On Delay with Resetgeneral structured textfunction blockTOTTotalize

Publication 1794-UM001G-EN-P - January 2007IndexAadd-on instructions 77address data 62AOI 77architecture 11ASCII characters 37-38Bback-upFlexLogix bac

Publication 1794-UM001G-EN-P - January 2007124 IndexDdesign 12develop applicationdefine tasks 71-73fault handler 81for more information 74monit

Publication 1794-UM001G-EN-P - January 2007Index 125instruction locator 117isolatorconnected to the serial port 15-17Lladder diagram 76language

Publication 1794-UM001G-EN-P - January 2007126 IndexTtagconsumed 46for more information 75organize 75produced 46task 69defining 71priority 71tr

Publication CIG-CO521C-EN-P- May 2003 PN953014-91957782-91How Are We Doing?Your comments on our technical publications will help us serve you better

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Publication 1794-UM001G-EN-P - January 2007Where to Start 13Install HardwareTo install a FlexLogix controller, follow these steps:See:• FlexLog

Publication 1794-UM001G-EN-P - January 2007 130 PN 953014-91Supersedes Publication 1794-UM001F-EN-P - May 2005 Copyright © 2007 Rockwell Automation, I

Publication 1794-UM001G-EN-P - January 200714 Where to StartNotes:

15 Publication 1794-UM001G-EN-P - January 2007Chapter 2Directly Connect to the Controller via the Serial PortUse This ChapterThis chapter describes ho

Publication 1794-UM001G-EN-P - January 200716 Directly Connect to the Controller via the Serial PortOne possible isolator is the 1761-NET-AIC i

Publication 1794-UM001G-EN-P - January 2007Directly Connect to the Controller via the Serial Port 173. Connect the appropriate cable to the ser

Publication 1794-UM001G-EN-P - January 200718 Directly Connect to the Controller via the Serial PortConfigure the Serial DriverUse RSLinx softw

Publication 1794-UM001G-EN-P - January 2007Directly Connect to the Controller via the Serial Port 194. Specify the serial port settings:a. From

Important User InformationAllen-Bradley, FlexLogix, Logix5000, RSLogix, RSLogix 5000, Rockwell Automation, RSNetWorx, and RSLinx are trademarks of Roc

Publication 1794-UM001G-EN-P - January 200720 Directly Connect to the Controller via the Serial PortSelect the Controller PathIn RSLogix 5000 s

21 Publication 1794-UM001G-EN-P - January 2007Chapter 3Communicate over NetworksUse This ChapterThe FlexLogix controller supports additional networks

Publication 1794-UM001G-EN-P - January 200722 Communicate over NetworksThis chapter summarizes the FlexLogix controller’s communications capabi

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 23The EtherNet/IP communication modules:• support messaging, produced/cons

Publication 1794-UM001G-EN-P - January 200724 Communicate over NetworksConnections over EtherNet/IPYou indirectly determine the number of conne

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 25ControlNetFor ControlNet communications, install a ControlNet communicat

Publication 1794-UM001G-EN-P - January 200726 Communicate over NetworksIn this example:• The controllers can produce and consume tags among eac

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 27more reliable communications between devices compared to unconnected mes

Publication 1794-UM001G-EN-P - January 200728 Communicate over NetworksFor more information...The ControlNet Modules in Logix5000 Control Syste

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 29Use these software products when you use a FlexLogix controller on Devic

3 Publication 1794-UM001G-EN-P - January 2007Table of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . . . . . . . . 2Summary

Publication 1794-UM001G-EN-P - January 200730 Communicate over NetworksDefine Data BlocksHow you configure the DeviceNet devices determines how

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 31SerialThe RS-232 port is a non-isolated serial port built-in to the fron

Publication 1794-UM001G-EN-P - January 200732 Communicate over NetworksDF1 slave mode using a controller as a slave station in a master/slave s

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 331. Determine whether you need an isolator.For more information on determ

Publication 1794-UM001G-EN-P - January 200734 Communicate over NetworksTo configure the controller for DF1 communications:For more information.

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 35Communicate with ASCII devicesWhen configured for user mode, you can use

Publication 1794-UM001G-EN-P - January 200736 Communicate over NetworksTo configure the controller for ASCII communications:On this tab Do this

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 37The controller supports several instructions to manipulate ASCII charact

Publication 1794-UM001G-EN-P - January 200738 Communicate over NetworksConvert data to or from ASCII charactersFor more information...The Logix

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 39DH-485For DH-485 communication, use the serial port of the controller. H

Publication 1794-UM001G-EN-P - January 20074 Table of ContentsChapter 5Place, Configure, and Monitor I/OUse This Chapter . . . . . . . . . . .

Publication 1794-UM001G-EN-P - January 200740 Communicate over NetworksOn the DH-485 network, the FlexLogix controller can send and receive mes

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 41• RSLogix 5000 programming software to configure the serial port of the

Publication 1794-UM001G-EN-P - January 200742 Communicate over NetworksThird PartyThe FlexLogix controller can operate on third-party networks.

Publication 1794-UM001G-EN-P - January 2007Communicate over Networks 43SizeThe size field determines how large the connections are between the

Publication 1794-UM001G-EN-P - January 200744 Communicate over NetworksNotes:

45 Publication 1794-UM001G-EN-P - January 2007Chapter 4Manage Controller CommunicationsUse This ChapterProduce and Consume (Interlock) DataThe control

Publication 1794-UM001G-EN-P - January 200746 Manage Controller CommunicationsFor two controllers to share produced or consumed tags, both cont

Publication 1794-UM001G-EN-P - January 2007Manage Controller Communications 47Send and Receive MessagesMessages transfer data to other devices,

Publication 1794-UM001G-EN-P - January 200748 Manage Controller CommunicationsThe controller has the following limits on the number of connecti

Publication 1794-UM001G-EN-P - January 2007Manage Controller Communications 49Connection OverviewA Logix5000 system uses a connection to establ

Publication 1794-UM001G-EN-P - January 2007Table of Contents 5Chapter 7Configure PhaseManagerUse This Chapter . . . . . . . . . . . . . . . .

Publication 1794-UM001G-EN-P - January 200750 Manage Controller CommunicationsCalculate Connection UseTo calculate the total number of local co

Publication 1794-UM001G-EN-P - January 2007Manage Controller Communications 51message (depending on type) 1block-transfer message 1totalRemote

Publication 1794-UM001G-EN-P - January 200752 Manage Controller CommunicationsConnections ExampleIn this example system the FlexLogix controlle

53 Publication 1794-UM001G-EN-P - January 2007Chapter 5Place, Configure, and Monitor I/OUse This ChapterSelect I/O ModulesWhen selecting 1794 FLEX I/O

Publication 1794-UM001G-EN-P - January 200754 Place, Configure, and Monitor I/OPlace Local I/O ModulesThe FlexLogix controller supports a local

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 55The FlexLogix controller also supports distributed (remote) I/O

Publication 1794-UM001G-EN-P - January 200756 Place, Configure, and Monitor I/OWhen you add a module, you also define a specific configuration

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 57I/O connectionsA Logix5000 system uses connections to transmit I

Publication 1794-UM001G-EN-P - January 200758 Place, Configure, and Monitor I/OConnections for remote devicesTo optimize the number of availabl

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 59Configure Distributed I/O on EtherNet/IPTo communicate with dist

Publication 1794-UM001G-EN-P - January 20076 Table of Contents

Publication 1794-UM001G-EN-P - January 200760 Place, Configure, and Monitor I/OConfigure Distributed I/O on ControlNetTo communicate with distr

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 61Configure Distributed I/O on DeviceNetTo communicate with the I/

Publication 1794-UM001G-EN-P - January 200762 Place, Configure, and Monitor I/OAddress I/O DataI/O information is presented as a set of tags.•

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 63Determine When Data Is UpdatedFlexLogix controllers update date

Publication 1794-UM001G-EN-P - January 200764 Place, Configure, and Monitor I/OMonitor I/O ModulesThe FlexLogix controller offers different lev

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 65Monitor a rack-optimized connectionThe controller views the DIN

Publication 1794-UM001G-EN-P - January 200766 Place, Configure, and Monitor I/OReconfigure an I/O ModuleIf an I/O module support reconfiguratio

Publication 1794-UM001G-EN-P - January 2007Place, Configure, and Monitor I/O 67Reconfigure a module via a MSG instructionTo change the configur

Publication 1794-UM001G-EN-P - January 200768 Place, Configure, and Monitor I/ONotes:

69 Publication 1794-UM001G-EN-P - January 2007Chapter 6Develop ApplicationsUse This ChapterManage TasksA Logix5000 controller lets you use multiple ta

7 Publication 1794-UM001G-EN-P - January 2007Summary of ChangesIntroductionThis release of this document contains new and updated information. To find

Publication 1794-UM001G-EN-P - January 200770 Develop ApplicationsDevelop ProgramsThe controller operating system is a preemptive multitasking

Publication 1794-UM001G-EN-P - January 2007Develop Applications 71Defining tasksA task provides scheduling and priority information for a set o

Publication 1794-UM001G-EN-P - January 200772 Develop ApplicationsHowever, if you schedule two high priority tasks (1 to 5) to run every millis

Publication 1794-UM001G-EN-P - January 2007Develop Applications 73Notes:A. The highest priority task interrupts all lower priority tasks.B. The

Publication 1794-UM001G-EN-P - January 200774 Develop ApplicationsSample controller projectsRSLogix 5000 Enterprise programming software includ

Publication 1794-UM001G-EN-P - January 2007Develop Applications 75Organize TagsWith a Logix5000 controller, you use a tag (alphanumeric name) t

Publication 1794-UM001G-EN-P - January 200776 Develop ApplicationsSelect a Programming LanguageThe FlexLogix controller supports these programm

Publication 1794-UM001G-EN-P - January 2007Develop Applications 77Add-On InstructionsWith version 16 of RSLogix 5000 programming software, you

Publication 1794-UM001G-EN-P - January 200778 Develop Applicationsunique name so that you don’t accidentally overwrite another instruction of t

Publication 1794-UM001G-EN-P - January 2007Develop Applications 79Monitor Controller StatusThe FlexLogix controller uses Get System Value (GSV)

Publication 1794-UM001G-EN-P - January 20078 Summary of ChangesNotes:

Publication 1794-UM001G-EN-P - January 200780 Develop ApplicationsMonitor ConnectionsIf communication with a device in the I/O configuration of

Publication 1794-UM001G-EN-P - January 2007Develop Applications 81• If Module_Status is any value other than 4, the controller is not communica

Publication 1794-UM001G-EN-P - January 200782 Develop Applications4. Develop a routine for the Controller Fault Handler. See the Logix5000 Cont

Publication 1794-UM001G-EN-P - January 2007Develop Applications 83the system overhead percentage does increase communications performance, it a

Publication 1794-UM001G-EN-P - January 200784 Develop ApplicationsIf you use the default time slice of 20%, the system overhead interrupts the

Publication 1794-UM001G-EN-P - January 2007Develop Applications 85Use the Event TaskThe event task is available with FlexLogix controllers usin

Publication 1794-UM001G-EN-P - January 200786 Develop ApplicationsTriggering the Event TaskTo trigger an event task based on conditions in your

Publication 1794-UM001G-EN-P - January 2007Develop Applications 87Programmatically Determine if an EVENT Instruction Triggered aTaskTo determin

Publication 1794-UM001G-EN-P - January 200788 Develop ApplicationsNotes:

89 Publication 1794-UM001G-EN-P - January 2007Chapter 7Configure PhaseManagerUse This ChapterThe PhaseManager option of RSLogix 5000 software gives yo

9 Publication 1794-UM001G-EN-P - January 2007PrefaceDeveloping FlexLogix Controller SystemsIntroductionUse this manual to become familiar with the Fle

Publication 1794-UM001G-EN-P - January 200790 Configure PhaseManagerHere’s how the PhaseManager into RSLogix 5000 programming software:MainTask

Publication 1794-UM001G-EN-P - January 2007Configure PhaseManager 91State Model OverviewA state model divides the operating cycle of your equip

Publication 1794-UM001G-EN-P - January 200792 Configure PhaseManagerWith a state model, you define the behavior of your equipment and put it in

Publication 1794-UM001G-EN-P - January 2007Configure PhaseManager 93PhaseManager uses the following transitions:HoldingHoldIdleStartRunningHold

Publication 1794-UM001G-EN-P - January 200794 Configure PhaseManagerManually change statesRSLogix 5000 software has a window that lets you moni

Publication 1794-UM001G-EN-P - January 2007Configure PhaseManager 95Equipment Phase InstructionsThe controller supports several instructions to

Publication 1794-UM001G-EN-P - January 200796 Configure PhaseManagerNotes:

97 Publication 1794-UM001G-EN-P - January 2007Chapter 8Maintain the BatteryUsing this AppendixStoring Replacement BatteriesBecause a battery may leak

Publication 1794-UM001G-EN-P - January 200798 Maintain the BatteryEstimating Battery LifeWhen the battery is about 95 percent discharged, the c

Publication 1794-UM001G-EN-P - January 2007Maintain the Battery 99Use the off-time percentage you calculated with the following table to determ