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Rockwell Automation 7000A PowerFlex Medium Voltage Drive (A-Frame) - C manuales

Manuales del propietario y guías del usuario para Equipo Rockwell Automation 7000A PowerFlex Medium Voltage Drive (A-Frame) - C.
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Rockwell automation 7000A PowerFlex Medium Voltage Drive (A-Frame) - C Manual de usuario (515 paginas)


Marca: Rockwell-automation | Categoria: Equipo | Tamaño: 30.25 MB |

 

Tabla de contenidos

Bulletin 7000A

1

User Manual

1

Important User Information

2

Table of Contents

3

Operator Interface

5

Chapter 4 Commissioning

7

Component Definition

11

and Maintenance

11

(cont.)

11

Preface

15

Overview

15

General Precautions

16

Preface P-3

17

P-4 Preface

18

Overview of Drive

19

6-Pulse Rectifier

22

1-8 Overview of Drive

26

Specifications

27

(cont.)

28

1-12 Overview of Drive

30

– 2400V with PWM Rectifier

31

1-14 Overview of Drive

32

1-16 Overview of Drive

34

Control Overview

36

Operator Interface

38

Dimensions / Weights

39

Nominal Power Ratings

39

1-22 Overview of Drive

40

Drive Installation

41

2-2 Drive Installation

42

45.0 Max

43

Transportation and Handling

44

Storage

45

Site Considerations

45

Generator Note:

46

Shock Indication Labels

47

2-8 Drive Installation

48

Installation (cont.)

50

Neutral Resistor Assembly

52

Cabinet Layout and

54

Dimensional Drawings

54

2-16 Drive Installation

56

2-18 Drive Installation

58

2-20 Drive Installation

60

2-22 Drive Installation

62

2-24 Drive Installation

64

2-26 Drive Installation

66

2-28 Drive Installation

68

2-30 Drive Installation

70

Cabling Cabinet

72

Isolation Transformer

73

Line Reactor/Starter

74

Cabling Cabinet (Integral

76

Isolation Transformer)

76

(Integral Line Reactor

77

2-38 Drive Installation

78

(3300/4160V version shown)

79

Control / DC Link / Fan

80

Cabinet

80

Low Voltage Control Tub

81

(Located in Control / DC

81

Link / Fan Cabinet)

81

IEC Component and

82

Device Designations

82

Cable Insulation

83

2-44 Drive Installation

84

Line/Motor Terminations

86

2-48 Drive Installation

88

2-50 Drive Installation

90

Control Cables

91

2-52 Drive Installation

92

Grounds

93

Ungrounded Systems

94

Ground Bus

94

3-2 Operator Interface

96

Function (Softkeys) Keys

97

Cursor (Selection) Keys

98

Data Entry Keys

98

Screen Name

99

Softkeys

99

Heartbeat

99

Selected Item

99

Page Number

99

Information Windows

100

Accessing/Writing to Drive

101

Communication Error

101

Language Changing

102

General Operation

102

F8 - Next Page

103

F9 - Previous Page

103

F10 - Exit

103

F1 - Help

103

F6 - Alarms

103

3-10 Operator Interface

104

Obtain Help

106

Related Topics

106

Help on Help

107

Changing Backlight Delay

108

Changing Contrast

109

Setting Time

110

Setting Date

111

Selecting Meters

111

3-18 Operator Interface

112

Viewing Revision Levels

114

Transfer Data in Memory

115

Picking an Access Level

115

Via Groups

116

Via Name

117

Via Code

118

3-26 Operator Interface

120

3-28 Operator Interface

122

Figure 3.33 – Pin Entry

123

Figure 3.35 – PIN Change

124

Figure 3.37 – Invalid PIN

125

Figure 3.39 – Setup Screen

126

Language Selection

127

Modify Parameters

128

Numerical Value

128

Enumerated Value

130

Bit Encoded Value

131

Analog Ports

132

Fault Masks

133

3-40 Operator Interface

134

3-42 Operator Interface

136

Figure 3.58 – Modify Text

137

3-44 Operator Interface

138

Message Prompting

139

Initialize

140

3-48 Operator Interface

142

Custom Group

144

Help for Alarms

146

3-54 Operator Interface

148

Assigning a Trace

149

Setting the Trigger

150

Starting the Trace

152

3-60 Operator Interface

154

Format Flash Card

155

View a Directory

156

Select a filename

156

Loading Programs

157

(Firmware)

157

3-64 Operator Interface

158

Upload to Memory Card

160

Download from Memory Card

161

Parameter File Format

161

3-68 Operator Interface

162

3-70 Operator Interface

164

Protocol Analyzer

165

Print Screen

166

Memory Dump

166

Database Download

168

Operator Interface Menu

169

Hierarchy Chart

169

Example

170

PF7000 Terminal Menu Tree

171

W A R N I N GW A R N I N G

173

Commissioning

175

Commissioning the Drive

176

Commissioning 4-3

177

4-4 Commissioning

178

3. Safety

179

4. Control Wiring

179

5. Power Wiring

180

6. Drive line-up Actions

180

NOTES OR COMMENTS:

181

4-8 Commissioning

182

Commissioning 4-9

183

Drive Application

184

Safety Tests

184

Installation Review

184

Commissioning 4-11

185

Paperwork

186

Medium Voltage

186

Commissioning 4-13

187

Inspect Process

188

Lockout/Tagout

189

Fuse and O/L Protection

190

Protective Barriers

191

Component Grounding

191

Information on Splice Kits

192

Power Cabling

192

Control Wiring

193

4-20 Commissioning

194

Customer Information

195

4-22 Commissioning

196

CATALOG NO

196

SCHEMATIC DIAGRAM

196

Commissioning 4-23

197

Miscellaneous Information

198

DRIVE CIRCUIT BOARDS

199

SPARE DRIVE CONTROL BOARDS

200

Interlocking

201

Place grease on

202

Commissioning 4-29

203

SGCT Testing

204

Commissioning 4-31

205

4-32 Commissioning

206

SCR Testing

207

SCR Resistance Measurement

208

Measured Resistance

208

Commissioning 4-35

209

4-36 Commissioning

210

Gate to Cathode Resistance

211

4-38 Commissioning

212

Commissioning 4-39

213

Three Phase Fan Power

214

Single Phase Input

215

Power Supply Tests

215

4-42 Commissioning

216

AC/DC Converter (PS1A)

217

DC/DC Converter (PS2)

217

4-44 Commissioning

218

VIEW “1”

219

VIEW “2”

219

4.16 for location of IGDPS

220

Commissioning 4-47

221

4-48 Commissioning

222

Board LEDs

223

Gating Test Mode

224

Commissioning 4-51

225

Test power connection

226

SGCT Firing Test

227

4-54 Commissioning

228

System Test Mode

229

Using the PV550:

230

Commissioning 4-57

231

Status Indicators

232

Analog I/O

232

Commissioning 4-59

233

4-60 Commissioning

234

Commissioning 4-61

235

Configurable Alarms

236

Re-Arm

237

Diagnostic Setup

237

How to Setup Trending

238

Commissioning 4-65

239

1) Ref A: 5 Volt 2 ms

240

2) Ref B: 5 Volt 2 ms

240

Commissioning 4-67

241

4-68 Commissioning

242

1. Commutation Inductance

243

4-70 Commissioning

244

245

2. Current Regulator

246

Commissioning 4-73

247

4-74 Commissioning

248

Commissioning 4-75

249

3. Stator Resistance

250

4. Leakage Inductance

251

5. Flux Regulator

252

Commissioning 4-79

253

4-80 Commissioning

254

Commissioning 4-81

255

Tuning the Flux Regulator

256

Commissioning 4-83

257

6. Speed Regulator

258

Commissioning 4-85

259

4-86 Commissioning

260

Motor Starting Torque

261

4-88 Commissioning

262

Commissioning 4-89

263

4-90 Commissioning

264

Commissioning 4-91

265

4-92 Commissioning

266

Commissioning 4-93

267

Commissioning 4-94

268

Chapter 5

269

Figure 5.4 – Speed Control

275

Figure 5.5 – Flux Control

277

Flux Control for Synchronous

278

Figure 5.8 – Motor Model

285

Line/Machine Converter

286

Protection

286

Power Semiconductor

287

Diagnostics

287

Diagnostics (cont.)

288

parameter Encoder Offset

297

Transfer to Bypass

299

Synchronous Transfer

300

Chapter 6

305

Hall Effect Sensor

309

Replacement

309

Current Transformer

310

Converter Cabinet Components

311

Voltage-Sensing Circuit

313

Board Assembly

313

Transient Suppression

314

Network – TSN

314

MOV Fuse

315

Network – TSN (cont.)

316

Location of ground

317

Varistors

317

6.19 or 6.20)

325

Symmetrical Gate

327

Commutated Thyristor

327

Driver Board Replacement

330

Heatsink

333

PowerCage housing

334

Resistors

334

Power connection

334

Testing Snubber Resistors

338

Snubber and Sharing

339

Resistor Replacement

339

Testing Sharing Resistors

341

Resistance Measurements

344

Self-Powered Gate Driver

345

Board – SPGDB

345

Testing procedure for

347

SCR self-powered gate

347

Figure 6.35 – Gating pulses

348

Flexible tube for

352

High pressure port

352

Mounting screw

352

Wire terminals

352

Testing Filter Capacitors

358

DC Link Reactor

360

Fan Replacement

362

Fan Installation

363

Impeller Maintenance

365

(DC Link / Fan Section)

365

Inlet Ring Removal and

368

DC Link / Fan Section

369

Procedure

369

 Remove filter material

370

Retaining Hardware

371

Replacement of Air Filters

372

Ride-Through

373

Control Power Components

374

Description

376

Location

377

AC/DC Power Supply

378

Replacement Procedure

379

LEDs

382

DC/DC Power Supply (cont.)

384

Printed Circuit Board

384

Drive Control Boards (cont.)

386

Figure 6.66 – CIB Board

390

Analog Inputs and Outputs

391

Current Loop Transmitter

391

Customer Interface Board

392

Figure 6.72 – XIO Board

398

LED Status

399

Description

399

Introduction

402

Preparation for Required

403

Downloading Firmware

403

Download Mode

404

Loading Additional Languages

410

Downloading the

411

Terminal Firmware

411

DOSFWDL

412

Setting up Diagnostic

414

Trending

414

Setting up the Trend

415

Data from the Drive

421

Notepad )

422

Setting up the PowerFlex

429

7000 “A” Frame Trending

429

Feature

429

Environmental

430

Considerations

430

Preventive Maintenance

432

Check List

432

Annual Maintenance

434

Time Estimations

437

Troubleshooting

439

7-2 Troubleshooting

440

FAULT MESSAGES

441

7-4 Troubleshooting

442

Troubleshooting 7-5

443

7-6 Troubleshooting

444

Troubleshooting 7-7

445

7-8 Troubleshooting

446

Troubleshooting 7-9

447

7-10 Troubleshooting

448

Troubleshooting 7-11

449

7-12 Troubleshooting

450

Troubleshooting 7-13

451

7-14 Troubleshooting

452

Troubleshooting 7-15

453

7-16 Troubleshooting

454

Troubleshooting 7-17

455

7-18 Troubleshooting

456

Troubleshooting 7-19

457

7-20 Troubleshooting

458

Troubleshooting 7-21

459

7-22 Troubleshooting

460

Troubleshooting 7-23

461

7-24 Troubleshooting

462

Troubleshooting 7-25

463

7-26 Troubleshooting

464

Troubleshooting 7-27

465

7-28 Troubleshooting

466

Troubleshooting 7-29

467

7-30 Troubleshooting

468

Troubleshooting 7-31

469

WARNING MESSAGES

470

Troubleshooting 7-33

471

7-34 Troubleshooting

472

Troubleshooting 7-35

473

7-36 Troubleshooting

474

Troubleshooting 7-37

475

7-38 Troubleshooting

476

Troubleshooting 7-39

477

7-40 Troubleshooting

478

Troubleshooting 7-41

479

7-42 Troubleshooting

480

Troubleshooting 7-43

481

7-44 Troubleshooting

482

Troubleshooting 7-45

483

7-46 Troubleshooting

484

Troubleshooting 7-47

485

7-48 Troubleshooting

486

Troubleshooting 7-49

487

7-50 Troubleshooting

488

Troubleshooting 7-51

489

7-52 Troubleshooting

490

Appendix A

491

PowerFlex 7000

493

―A‖ Frame Drive

493

Selection Explanation

493

When is a tachometer

494

Glossary of Terms

495

Performance

495

(Torque Capabilities)

495

Table A-7

497

Torque Requirements

499

B-2 Torque Requirements

500

Drive Logic Command

501

C-8 Logic Status Word

508

Meggering

509

Equipment Required

510

Meggering D-3

511

D-4 Meggering

512

Type of Drive

513

Minimum Megger Value

513

D-6 Meggering

514




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