Rockwell-automation 825-P Modular Protection System for Motors User Ma Manual de usuario Pagina 20
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20 Rockwell Automation Publication 825-UM004D-EN-P - November 2012
Chapter 2 Installation
I/O Diagram
A more functional representation of the control (I/O) connections are shown
in Figure 5.
Figure 5 - Control I/O Connections in Powered-Down State
➊ See Table 44 for control function assignment to the input IN1 and IN2. Connect the appropriate external contacts (#1 and #2) to the
inputs.
➋ Inputs IN3, IN4, and IN5 are available when an optional I/O extension card is present. 825-PIOD inputs are rated 120V AC/DC. 825-PIOR
inputs are rated 24V AC/DC.
➌ See Table 42 for mapping protection elements to the Trip output. See Figure 7 and Figure 16 for typical control circuit connections.
➍ See Table 43 for mapping protection and/or control elements to the Aux outputs. Outputs Aux3 through Aux6 are available when an
optional I/O extension card is present.
➎ Analog Output is available when an optional I/O extension card is present.
➏ You can connect up to six thermistors (PTC) in series. See Table 2 for PTC cable requirements.
➐ Use up to 500 meter long Simplex 62.5/125 mm fiber-optic cable (ST/ST).
➑ Available when an optional DeviceNet Communications Protocol Card is present.
24V AC/+V DC24 or 120V AC/+V DC
24V AC/–V DC24 or 120V AC/–V DC
95
98 96
Trip
13
14
Aux1
Alarm
23
24
Aux2
33
34
Aux3
43
44
Aux4
53
Aux5
63
Aux6
RX
F/O Cable
to RTD Scanner
PS
A1
A2
110…240V AC, 24…48V DC
or 110…250 V DC
+ / H
– / N
825-P Relay
A
I +
Analog Out
T1
T2
PTC
I –
DeviceNet Cable
BK
V –
BU
CAN_L
SH
Drain
WH
CAN_H
RD
V +
Y1–
IN5
#1
IN4
#2
Y2–
IN3
#3
IN2
#4
IN1
Y26 Y24 Y22 Y14
Y12
#5
54
64
1
2
4
3
5
6
7
8
- User Manual 1
- Important User Information 2
- European Communities (EC) 3
- Directive Compliance 3
- EMC Directives 3
- Low Voltage Directive 3
- Chapter 7 7
- Chapter 8 7
- Table of Contents 10
- Manual Overview 11
- Options and Accessories 14
- Applications 15
- Installation 17
- Rear-Panel Connections 18
- Top-Panel Diagram 19
- Power Connections 19
- 825-P Relay 20
- AC/Control Connection 21
- Diagrams 21
- Fail-Safe Tripping ( ) 22
- Non-Fail-Safe Tripping 22
- Circuit Breaker 22
- Contactor 22
- Converter Module Connection 23
- 190-3011-01 24
- Voltage Connections 25
- Star-Delta Starting 28
- Two-Speed Motor 30
- Fuse Replacement 32
- Front Panel Operation 33
- Front Panel Automatic 34
- Messages 34
- Front Panel Menus 35
- TEST/RESET 36
- Front Panel Security 37
- To Enter Password 38
- To Correct Entry Errors 39
- Front Panel Main Menu 40
- View or Change Settings 41
- Using the Front Panel 41
- Setting Entry Error Messages 43
- Hardware Commissioning 45
- Adding an Optional I/O Card 47
- Adding the Optional 48
- Voltage Card 48
- Removing an Option Card 50
- Using MPS Explorer 51
- Connection/Access Level 52
- Data Management 52
- Save/Open 53
- Configuration Files 53
- Button Summary 53
- ANA (Test Analog Output) 54
- STA (Relay Status) 55
- SUM (Events Summary Report) 56
- MET (Instantaneous Metering) 57
- RTD (RTD/Thermal Metering) 57
- TAR (Display Target Words) 58
- Data Visualization/Trending 59
- Validate Settings 61
- I/O Mapping 62
- Resetting/Restoring 63
- Chapter 6 65
- Overview 65
- Application Data 66
- Main Settings 66
- Date Format 67
- Basic Motor Protection 69
- Overload (Thermal Model) 70
- Short Circuit 74
- Ground Fault 75
- Undercurrent (Load Loss) 77
- Current Imbalance/ 78
- Phase Loss 78
- Protection Disable 79
- Start Monitoring 79
- Star-Delta (Wye-Delta) 80
- Starting 80
- Start Inhibit 81
- Phase Reversal Protection 81
- Speed Switch (Stalling 82
- During Start) 82
- Thermistor (PTC) Monitoring 82
- RTD-Based Protection 83
- Table 27 - RTD Settings 84
- Voltage-Based Protection 86
- Overvoltage 87
- VAR Function 87
- Underpower 88
- Power Factor 88
- Frequency 89
- Load Control Function 89
- I/O Configuration 90
- Trip Inhibit (Block) 91
- Output Relay Behavior 92
- Timer Function 93
- Front Panel Settings 93
- Display Enable 94
- I/O Assignments 95
- Auxiliary I/O 96
- Table 43 - Aux Assignments 97
- Input I/O 99
- Logic Explanation 100
- (in seconds) 103
- Metering & Monitoring 105
- Instantaneous Metering 106
- Thermal Metering 106
- Power Measurement 107
- Conventions 107
- Motor Operating Statistics 108
- Analyzing Events 109
- Serialized Events 110
- Recording (SER) Report 110
- Example Reports 111
- Chapter 9 113
- Introduction 113
- Features 115
- Required Equipment 116
- Node Commissioning 117
- Setting the Hardware Switches 118
- Using RSNetWorx for DeviceNet 119
- Registering an EDS File 120
- Explicit Messaging 121
- DeviceLogix 124
- IMPORTANT 125
- Parameter Groups 129
- Modbus RTU Communications 131
- RS 232 Connections 133
- Commissioning 134
- Modbus Queries 135
- Modbus Responses 135
- Supported Modbus 135
- Function Codes 135
- Modbus Exception Responses 136
- Cyclical Redundancy Check 136
- 03h Read Holding Register 136
- 06h Preset Single 137
- Register Command 137
- 10h Preset Multiple 138
- Registers Command 138
- 60h Read Parameter 139
- Information Command 139
- Equation 1 140
- Equation 2 140
- 61h Read Parameter 141
- Text Command 141
- 62h Read Enumeration 142
- 7Dh Encapsulated Packet 143
- With Control Command 143
- 7Eh NOP Command 144
- Modbus Password Control 144
- Modbus Serialized Events 145
- Recording Register 145
- Operation 145
- Modbus Load Profile 145
- Register Operation 145
- Testing & Troubleshooting 147
- Procedure 148
- function or serial 149
- • (CTRN). The 149
- Selected Functional Tests 151
- Wye-Connected Voltages 153
- Delta-Connected Voltages 154
- Relay Status Verification 155
- Meter Verification 155
- Control Input Verification 155
- Contact Output Verification 156
- Self-Tests 156
- Troubleshooting 157
- Field Serviceability 158
- Troubleshooting DeviceNet 160
- Troubleshooting Device 160
- Backplane Communication 160
- ASCII Serial Communications 161
- 5 4 3 2 1 162
- 9 8 7 6 162
- Serial Port Settings 163
- Using Terminal Commands 164
- Serial Port Access Levels 165
- Command Summary 166
- Description of Commands 167
- METER (Level 1 or 2) 168
- MOTOR (Level 1 or 2) 170
- PASSWORD (Level 1 or 2) 170
- QUIT (Level 1 or 2) 171
- SER (Level 1 or 2) 171
- SET (Level 2) 172
- STATUS (Level 1 or 2) 174
- (L1, L2, L3, RES, CB) 175
- STOP (Level 2) 177
- STR (Level 2) 177
- SUMMARY (Level 1 or 2) 177
- TARGET (Level 1 or 2) 178
- View or Change Settings with 179
- Front Panel Serial Port 179
- Enter Settings 180
- Firmware Upgrade Instructions 183
- Specifications 187
- Control Circuits 188
- ➊ Capacity at L/R = 40 ms 188
- Mechanical Ratings 189
- RTD Scanner Module 189
- Electromagnetic 190
- Compatibility 190
- Metering Accuracy 190
- Standards 190
- Processing 190
- Primary Current 191
- Transformers 191
- 825-CBCT Core Balance 191
- Current Transformer 191
- DeviceNet 192
- Communication Card 192
- Parameter List 193
- Relay Word Bits 235
- Row # Bit Definition 236
- Bit Name Definition 238
- Appendix D 239
- ASCII Port Relay 239
- DeviceNet Information 241
- Electronic Data Sheets 242
- Product Codes 242
- DeviceNet Objects 242
- Identity Object - CLASS 243
- CODE 0x0001 243
- Message Router - CLASS 244
- CODE 0x0002 244
- DeviceNet Object - CLASS 244
- CODE 0x0003 244
- Assembly Object - CLASS 245
- CODE 0x0004 245
- Custom Parameter Based 246
- Input (Produced) Assembly 246
- Instance 100 246
- Standard Input (Produced) 247
- Assemblies 247
- Standard Output 250
- (Consumed) Assemblies 250
- Connection Object - CLASS 251
- CODE 0x0005 251
- CLASS CODE 0x0008 254
- Discreet Output Point 255
- Object - CLASS CODE 0x0009 255
- Discrete Output Point 256
- Object Special 256
- Requirements 256
- Parameter Object - CLASS 257
- CODE 0x000F 257
- CODE 0x0010 258
- Discrete Output Group 259
- Object - CLASS CODE 259
- Control Supervisor Object 261
- CLASS CODE 0x0029 261
- Acknowledge Handler 261
- Overload Object - CLASS 262
- CODE 0x002c 262
- DeviceNet Interface Object 262
- - CLASS CODE 0x00B4 262
- Rockwell Automation Support 266
- Documentation Feedback 266
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