Rockwell-automation Discrete Machine Performance Solution Manual de usuario

User’s GuideDoc ID BWDMPS-UM001A-EN-EDiscrete MachinePerformance SolutionPowered by RSBizWareTarget Machine Efficiency ImprovementsBWDMPS-UG001A-EN-E_

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE4• • • • •We offer a wide range of training programs, from regularly scheduled classes conducted

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE94• • • • •Breakdowns Total Duration (pie chart)This report shows a pie chart of the top 10 tota

7 • DISCRETE MPS REPORTING95• • • • •7 • ReportingBreakdowns Total Duration by Summarization EventThis report shows the duration (in seconds) of t

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE96• • • • •Process Variables TrendThis report shows a trend of the process variables configured

97AA • TroubleshootingSystem TroubleshootingIntroductionThis appendix describes basic operating problems, the probable causes, and recommended correct

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE98• • • • •Computer interface problemsIf you are having problems retrieving information from a P

99Index IndexAAvailability  23, 25, 39, 40, 65Bbenefits  1Breakdown Justification  44, 70CConfigurator Application  35Connecting a Keyboard an

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE100• • • • •RSBizWare Production Client  5, 25, 52, 53, 73, 75, 78RSBizWare Quick Web  73Ssh

1 • WELCOME TO THE DISCRETE MACHINE PERFORMANCE SOLUTION5• • • • •1 • WelcomeGet on-site supportRockwell Automation field support engineers are lo

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE6• • • • •Discrete.book Page 6 Wednesday, December 8, 2004 2:22 PM

722 • InstallationDiscrete MPS Hardware InstallationChapter objectivesThis chapter describes installation of the VersaView Integrated Display Computer

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE8• • • • •Note: The VersaView that ships with the Discrete MPS has two PS/2 ports.Before unpacki

2 • DISCRETE MPS HARDWARE INSTALLATION9• • • • •2 • InstallationShipping/transporting the computerIf, after you have installed the VersaView compu

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE10• • • • •use only) and IEC IP66 only when mounted in a panel or enclosure having an equivalent

2 • DISCRETE MPS HARDWARE INSTALLATION11• • • • •2 • InstallationMounting hardwareThe VersaView Integrated Display Computer is shipped with 10 mou

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE12• • • • •Mounting clearancesAllow adequate space for mounting, air flow, and maintenance. The

2 • DISCRETE MPS HARDWARE INSTALLATION13• • • • •2 • InstallationMounting clearances for the Integrated Display ComputerDiscrete.book Page 13 We

iiContactingRockwell SoftwareTechnical Support Telephone—1-440-646-5800Technical Support Fax—1-440-646-5801World Wide Web—www.rockwellsoftware.comCopy

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE14• • • • •Panel cutout dimensionsPanel mounting guidelinesObserve the precautions below when in

2 • DISCRETE MPS HARDWARE INSTALLATION15• • • • •2 • Installation1. Cut an opening in the panel using the appropriate panel cutout dimensions prov

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE16• • • • •5. Gradually tighten the clips one at a time around the bezel using the specified seq

2 • DISCRETE MPS HARDWARE INSTALLATION17• • • • •2 • InstallationConnecting AC powerA standard IEC 320 power cord provides power to the VersaView

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE18• • • • •Discrete.book Page 18 Wednesday, December 8, 2004 2:22 PM

1933 • SetupInitial Operation and SetupChapter objectivesThis chapter discusses initial setup procedures and operation of the system.Operating guideli

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE20• • • • •3. If your system does not boot up, after previously booting successfully, refer to t

3 • INITIAL OPERATION AND SETUP21• • • • •3 • Setup9. On the Workgroup or Computer Domain dialog window, assign the computer as a member of the ap

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE22• • • • •Resistive touchscreens consist of two layers: A lower layer (glass substrate) with a

2344 • Performance DataCollecting Performance DataChapter objectivesThis chapter provides an description of some of the concepts and configuration nec

iii1 • Welcome to the Discrete Machine Performance Solution 1Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE24• • • • •This reduces to:Discrete MPS gathers and stores all of the raw data necessary to make

4 • COLLECTING PERFORMANCE DATA25• • • • •4 • PerformancData A Test/Production State user-defined summarization criterion that will allow you to

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE26• • • • •Our example schedule follows a time pattern that consists of three 8-hour shift perio

4 • COLLECTING PERFORMANCE DATA27• • • • •4 • PerformancData6. We want our shift to last 8 hours. Click the browse button (...) next to the Durati

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE28• • • • •11. Specify this time span as starting at hour 0 and ending at hour 4. Remember that

4 • COLLECTING PERFORMANCE DATA29• • • • •4 • PerformancDataWORK DAY TIME PATTERNNow that we have built our shift time patterns, we can use them t

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE30• • • • •6. Create a time span for Shift C. Start the shift at 16 and end it at 24.After you h

4 • COLLECTING PERFORMANCE DATA31• • • • •4 • PerformancDataAfter you have completed these steps, the Work Week should look like the example below

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE32• • • • •2. In the Elements tree at the left of the dialog, find the Discrete MPS workcells th

4 • COLLECTING PERFORMANCE DATA33• • • • •4 • PerformancDataNote: You are associating a time pattern with one workcell only. If you want to associ

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDEiv• • • • •3 • Initial Operation and Setup 19Chapter objectives . . . . . . . . . . . . . . . .

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE34• • • • •5. You will notice that the first workcell is listed in the Application box on the lo

3555 • ConfiguratorDiscrete MPS Configurator ApplicationChapter objectivesThis chapter provides an overview of the Discrete MPS Configurator Applicati

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE36• • • • •The Configuration Work AreaWhen you click on an item in the Configuration Explorer, t

5 • DISCRETE MPS CONFIGURATOR APPLICATION37• • • • •5 • Configurator Open… button to load an existing configuration. The standard Windows file op

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE38• • • • •1. Select the OPC Server from the OPC Server list. RSLinx is the preferred choice to

5 • DISCRETE MPS CONFIGURATOR APPLICATION39• • • • •5 • ConfiguratorEfficiency Analysis1. Select Efficiency Analysis in the Configuration Explorer

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE40• • • • • Good Part Counter to collect the total number of good parts produced by the workcel

5 • DISCRETE MPS CONFIGURATOR APPLICATION41• • • • •5 • ConfiguratorRunning statusThe Running parameter allows the control system to indicate when

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE42• • • • •3. Click the Add button to insert a new digital event, click the Remove button to del

5 • DISCRETE MPS CONFIGURATOR APPLICATION43• • • • •5 • Configurator4. An Event Lookup Table is created for every defined multistate event. Select

CONTENTSv• • • • •Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46S

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE44• • • • •Breakdown JustificationAssigning a justification to a breakdown is a typical issue in

5 • DISCRETE MPS CONFIGURATOR APPLICATION45• • • • •5 • Configurator2. Check Breakdown Justification in the Configuration Work Area to enable the

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE46• • • • •2. Check Breakdown Justification in the Configuration Work Area to enable the Breakdo

5 • DISCRETE MPS CONFIGURATOR APPLICATION47• • • • •5 • Configurator2. Check Process Variables in the Configuration Work Area to enable the Proces

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE48• • • • •1. Select Summarization Events in the Configuration Explorer to open the Summarizatio

5 • DISCRETE MPS CONFIGURATOR APPLICATION49• • • • •5 • ConfiguratorAutomatic means that the plant control system updates the value of the summari

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE50• • • • •Generating the applicationAfter all of the configuration steps described in this chap

5 • DISCRETE MPS CONFIGURATOR APPLICATION51• • • • •5 • Configurator3. Make sure that RSView is running and the Discrete MPS application is loaded

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE52• • • • •When the application is generated successfully, the system will display a confirmatio

5 • DISCRETE MPS CONFIGURATOR APPLICATION53• • • • •5 • Configurator1. Launch the RSBizWare Production Client application.2. At the Login to Produ

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDEvi• • • • •Digital Events Number of Occurrences . . . . . . . . . . . . . . . . . . . . . . . .

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE54• • • • •3. Select the OEEBox Detail report for the workcell that has a new description.4. Vie

5 • DISCRETE MPS CONFIGURATOR APPLICATION55• • • • •5 • Configurator5. Right click the report object (which composes the entire report) and choose

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE56• • • • •7. Select the OEEBox Overview report and view the report in Design Mode. Right click

5766 • Operator InterfaceDiscrete MPS Operator InterfaceChapter objectivesThis chapter provides an overview of the Discrete MPS Operator Interface fun

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE58• • • • • The yellow box in the middle is used to display an alarm record for each workcell t

6 • DISCRETE MPS OPERATOR INTERFACE59• • • • •6 • Operator InterfaceMain overviewThis display provides an overview of all workcells and shows thei

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE60• • • • •You may also select the: Login button to view the login display Maintenance button

6 • DISCRETE MPS OPERATOR INTERFACE61• • • • •6 • Operator InterfaceTo logout the current User ID from the Operator Interface:Select the Logout bu

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE62• • • • •2. Select the Accounts button to display the RSView32 application User Accounts dialo

6 • DISCRETE MPS OPERATOR INTERFACE63• • • • •6 • Operator InterfaceWorkcell menuThis display provides links to workcell-specific displays and pro

111 • WelcomeWelcome to the Discrete Machine Performance SolutionChapter objectivesThis chapter provides an overview of the Discrete Machine Performan

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE64• • • • •There are two buttons in the breakdown box area.Select: Breakdown Reset to send the

6 • DISCRETE MPS OPERATOR INTERFACE65• • • • •6 • Operator Interfaceentry, the Ideal Cycle Time and Product code field values can be modified on t

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE66• • • • •Multistate EventsThis display shows the current state of all multistate events config

6 • DISCRETE MPS OPERATOR INTERFACE67• • • • •6 • Operator InterfaceCountersThis display shows the current state of all counters configured for th

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE68• • • • •Process Variable trendsThis display shows the current value of all process variables

6 • DISCRETE MPS OPERATOR INTERFACE69• • • • •6 • Operator Interface Adjust the time period displayed in the grid by using the buttons to the rig

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE70• • • • •Breakdown justificationThis display shows the breakdown reasons that have been config

7177 • ReportingDiscrete MPS ReportingChapter objectivesThis chapter provides an overview of the Discrete MPS Reporting functionality.Available report

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE72• • • • •Accessing reportsReports are accessed via an Internet Explorer browser, by accessing

7 • DISCRETE MPS REPORTING73• • • • •7 • Reporting3. After browsing to the RSBizWare Quick Web page, the system displays a user Login window that

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE2• • • • • The ability to track the performance and process data for up to five workcells. Vis

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE74• • • • •5. After selecting a report, many reports require filter criteria to be specified for

7 • DISCRETE MPS REPORTING75• • • • •7 • ReportingTime Selection toolbarUse the Time Selection toolbar to define time ranges, start and end date/t

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE76• • • • •2. Select the local Server Manager from the object tree on the left side of the windo

7 • DISCRETE MPS REPORTING77• • • • •7 • Reporting3. Expand Administration under the local Server Manager and select Users and Groups. The users c

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE78• • • • •Report access for all reports is granted to all users). Select OK to complete adding

7 • DISCRETE MPS REPORTING79• • • • •7 • ReportingReport samplesPerformance Analysis OEE Details by WorkcellThis report shows a detailed analysis

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE80• • • • •Performance Analysis OEE OverviewThis report shows an overview of the OEE rating for

7 • DISCRETE MPS REPORTING81• • • • •7 • ReportingPerformance Analysis OEE TrendThis report shows a historical trend of the OEE value for each wor

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE82• • • • •Performance Analysis ProductionThis report shows a bar chart of the production counts

7 • DISCRETE MPS REPORTING83• • • • •7 • ReportingPerformance Analysis Production by Shift (text)This report shows the production counts grouped b

1 • WELCOME TO THE DISCRETE MACHINE PERFORMANCE SOLUTION3• • • • •1 • WelcomeThis user will be most interested in the following chapters of this d

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE84• • • • •Performance Analysis Production by Shift (bar chart)This report shows a bar chart of

7 • DISCRETE MPS REPORTING85• • • • •7 • ReportingDigital Events Total Duration (bar chart)This report shows a bar chart of the top 10 total durat

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE86• • • • •Digital Events Total Duration (pie chart)This report shows a pie chart of the top 10

7 • DISCRETE MPS REPORTING87• • • • •7 • ReportingDigital Events Number of OccurrencesThis report shows a pie chart of the top 10 number of occurr

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE88• • • • •Digital Events Detailed ListThis report shows all the digital events that have occurr

7 • DISCRETE MPS REPORTING89• • • • •7 • ReportingAnalog Events Total Duration by Day (text)This report shows the duration of the analog event val

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE90• • • • •Analog Events Total Duration by Day (bar chart)This report shows a bar chart of the d

7 • DISCRETE MPS REPORTING91• • • • •7 • ReportingAnalog Events Total Duration by Summarization EventThis report shows the duration (in seconds) o

DISCRETE MACHINE PERFORMANCE SOLUTION USER’S GUIDE92• • • • •Counters Total by Month (text)This report shows all the counter values grouped by mon

7 • DISCRETE MPS REPORTING93• • • • •7 • ReportingCounters Total by Month (bar chart)This report shows a bar chart of all the counter values group