Rockwell-automation T8444 Trusted TMR Pulse Generator and Monitoring M Manual de usuario

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Trusted
TM
PD-T8444
Issue 9 Apr 10 PD-T8444 1
Trusted
TM
TMR Pulse Generator and
Monitoring Module
Introduction
The Trusted
TM
TMR Pulse Generator and Monitoring module interfaces through special Thyristor
Drivers, to two Stepper Motors, which form an integral part of a damper rod control system. The
module is based upon the Trusted
TM
T8461 Digital output module. Feedback of Thyristor activation and
rod position is provided by the module as a % Movement figure and a series of fault signals.
Triplicated diagnostic tests are performed throughout the module in order to locate and annunciate
hardware failures. Inputs are treated as analogues and are fully tested by the nature of their operation.
Fault tolerance is achieved through a Triple Modular Redundant (TMR) architecture within the module.
The module has been configured to provide the control and interlock requirements for a high power
stepper motor control system which is used to position Damper Rods in a Nuclear reactor. The
functionality of this module is highly specialised and is detailed later in this PD.
Features
Two Stepper Motor controls
Special control algorithms and fault diagnostics resident within the module
Bi-directional Fast and slow movement
Emergency stop and hold facility
Rod position Indication
Thyristor driver fault indications
ESD Rod release
2500V dc optical isolation barrier
Automatic over-current protection (per channel), no fuses required (outputs)
Front panel status LEDs for each point indicate status and field wiring faults
Front panel module status LEDs indicate module health and operational mode (Active,
Standby, Educated)
T
6V Certified IEC 61508 SIL 3
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Indice de contenidos

Pagina 1 - Monitoring Module

TrustedTM PD-T8444 Issue 9 Apr 10 PD-T8444 1 TrustedTM TMR Pulse Generator and Monitoring Module Introduction The TrustedTM TMR Pulse Generator and

Pagina 2

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 10 Fig 2 shows a simplified block diagram of the TrustedTMPG/M Module. Figure 2 Functional

Pagina 3

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 11 1.3. Host Interface Unit (HIU) The HIU is the point of access to the Inter-Module Bus (I

Pagina 4 - Table of Contents

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 12 1.5. Line Monitoring The module automatically monitors the channel line fault status. Th

Pagina 5

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 13 1.8. Sequence of Events Characteristics Each Boolean Variable can be configured for auto

Pagina 6 - Tab l e s

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 14 1.9. Output Switch Structure The outputs of the Pulse Generator and Monitoring Module pr

Pagina 7 - Disclaimer

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 15 Figure 4 Simplified Switch Circuit Diagram A resistor provides a means of continuously m

Pagina 8 - Associated Documents

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 16 1.9.2. Short Circuit Protection Issues. In a fuse-free design such as in the TrustedTM

Pagina 9 - 1. Description

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 17 2. Installation 2.1. Module Insertion/Removal CAUTION: The module contains static sensit

Pagina 10 - Module T8444

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 18 2.3. Module Pinout Connections C B A1 Smart Slot Link C Smart Slot Link B Smart Slot

Pagina 11 - 1.4. Front Panel Unit (FPU)

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 19 2.4. TrustedTM Module Polarisation/Keying. All TrustedTMModules have been Keyed to preve

Pagina 12 - 1.7. Fault Detection/Testing

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 2 Issue Record Issue Number Date Revised by Technical CheckAuthorised by Modifi

Pagina 13

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 20 3. Application 3.1. Module Configuration There is no configuration required to the physi

Pagina 14 - 1.9. Output Switch Structure

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 21 OEM Parameter Description Default Value Notes TICS_CHASSIS The number of the TrustedT

Pagina 15 - 1.9.1. Switch Diagnostics

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 22 3.2.2. Rack 2: FIELD Channel Description 1 Phase A voltage feedback on Motor A of Rod

Pagina 16 - 1.10. Input interfaces

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 23 3.2.3. Rack 3: PI_CTRL Channel Description 1 RESET control signal for PI for Rod 1 2

Pagina 17 - 2. Installation

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 24 3.2.5. Rack 5: Line_Flt Channel Description 1 Field output channel 1 line fault 2 Fiel

Pagina 18

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 25 3.2.7. Rack 7: Housekeeping DescriptionChannel FCRUnits (Full Scale Range)1A2B3C24V2 Ou

Pagina 19 - Module Polarisation/Keying

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 26 Each input within the housekeeping rack is reported as an integer. In general, the appl

Pagina 20 - 3. Application

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 27 4. Operation 4.1. Front Panel Status indicators on the front panel of the module provide

Pagina 21 - 3.2.1. Rack 1: PG_CTRL

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 28 4.2. Module Status LEDs There are six module status indicators on the module front panel

Pagina 22 - 3.2.2. Rack 2: FIELD

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 29 4.3. I/O Status LEDs There are 40 channel status indicators on the module front panel, o

Pagina 23 - 3.2.4. Rack 4: PG_FAULT

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 3 This page is intentionally blank

Pagina 24 - 3.2.6. Rack 6: Discrep

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 30 4.3.2. Feedback Inputs Function Off Green Steady Green Flash Red Steady Red Flash

Pagina 25 - 3.2.7. Rack 7: Housekeeping

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 31 4.4. Output and Input separation/Channel allocation The Module has 6 pulse outputs 12 p

Pagina 26 - 3.2.8. Rack 8: INFO

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 32 5. Fault Finding and Maintenance 5.1. Fault Reporting Module faults are reported to the

Pagina 27 - 4. Operation

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 33 5.4. Companion Slot For a Companion Slot configuration, two adjacent slots in a TrustedT

Pagina 28 - 4.2. Module Status LEDs

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 34 5.7. Transfer between Active and Standby Modules The TMR Processor is responsible for ma

Pagina 29 - 4.3. I/O Status LEDs

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 35 6. Technical specification 6.1. Introduction The Pulse Generator and Monitoring module

Pagina 30 - 4.3.2. Feedback Inputs

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 36 6.2. Phase Rotation PHASE 1 _|WWWWW|_______|WWWWW|_______|WW PHASE 2 ___|WWWWW|______

Pagina 31

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 37 6.3. Fail Safe actions This is not a safety system. Other equipment must be supplied for

Pagina 32 - 5.3. Module Faults

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 38 6.6. Operation with one thyristor driver removed The Pulse Generator and Monitoring Modu

Pagina 33 - 5.6. Cold Start

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 39 6.9. Detection of a short/ long pulse Deviation of pulse length is detected. This is pe

Pagina 34

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 4 Table of Contents 1. Description...

Pagina 35 - 6. Technical specification

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 40 6.12. Inference of Position from Motor Pulses Position is inferred by counting the numbe

Pagina 36 - 6.2. Phase Rotation

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 41 6.18. Module Temperature Measurement Temperature measurements are made on the module fo

Pagina 37 - 6.3. Fail Safe actions

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 42 6.20. FTA Output Schematic Module Field Termination Assembly24VFieldTo Thyristor Unit0V

Pagina 38

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 43 6.21. FTA Input Schematic Figure 9 Field Termination Input Schematic

Pagina 39

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 44 7. Specifications System Supply Voltage 20-32Vdc Circuit Type Fault tolerant, fully tr

Pagina 40

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 45 This page is intentionally blank

Pagina 42 - 6.20. FTA Output Schematic

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 5 5.5. SmartSlot ...

Pagina 43 - 6.21. FTA Input Schematic

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 6 Figures Figure 1 Module Architecture...

Pagina 44 - 7. Specifications

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 7 Notice The content of this document is confidential to ICS Triplex Technology Ltd. compan

Pagina 45

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 8 Revision and Updating Policy All new and revised information pertinent to this document s

Pagina 46

TrustedTM Module T8444 Issue 09 Apr 10 PD-T8444 9 1. Description The TMR Pulse Generator and Monitoring module is a member of the TrustedTM

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