Rockwell-automation 22D PowerFlex 40P User Manual, FRN 3 Manual de usuario

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Indice de contenidos

Pagina 1 - Frequency AC

AdjustableFrequency ACDriveFRN 1.xx - 3.xxUser Manualwww.abpowerflex.com

Pagina 2 - Important User Information

P-4 OverviewCatalog Number ExplanationCode Voltage Ph.B 240V AC 3D 480V AC 3E 600V AC 3CodeVersion4 StandardCode HIM Version1 Display/Fault Reset Only

Pagina 3 - Summary of Changes

3-54 Programming and ParametersEnhanced Program Group (continued)E212 [Traverse Dec] Related Parameter(s): E210Sets time required for the Traverse fun

Pagina 4

Programming and Parameters 3-55Enhanced Program Group (continued)E216 [Motor Fdbk Type] Stop drive before changing this parameter.Selects the encoder

Pagina 5 - Table of Contents

3-56 Programming and ParametersEnhanced Program Group (continued)E220 [Ki Speed Loop]Sets the I-Gain used in the PI calculation of the speed loop.Valu

Pagina 6

Programming and Parameters 3-57Enhanced Program Group (continued)E224 [Find Home Dir] Stop drive before changing this parameter.Sets the direction the

Pagina 7 - Overview

3-58 Programming and ParametersEnhanced Program Group (continued)E230 [Step Units 0]E232 [Step Units 1]E234 [Step Units 2]E236 [Step Units 3]E238 [Ste

Pagina 8 - Drive Frame Sizes

Programming and Parameters 3-59Enhanced Program Group (continued)E246 [Pos Reg Filter]Sets the error signal filter in the position regulator. For addi

Pagina 9 - General Precautions

3-60 Programming and ParametersEnhanced Program Group (continued)E248 [Enh Control Word]Allows control of positioning and other functions via paramete

Pagina 10 - 22D - B 2P3 N 1 0 4 AA

Programming and Parameters 3-61Enhanced Program Group (continued)E249 [Cmd Stat Select]Selects velocity-specific or position/fibers-specific Command a

Pagina 11 - Installation/Wiring

3-62 Programming and ParametersAdvanced Display Groupd301 [Drive Status 2]Present operating condition of the drive.When in Positioning mode, Bit 10 in

Pagina 12 - Mounting Considerations

Programming and Parameters 3-63Advanced Display Group (continued)d305 [Speed Feedback F] Related Parameter(s): d304Displays the value of the actual mo

Pagina 13 - Plate Drive Installation

Chapter 1Installation/WiringThis chapter provides information on mounting and wiring the PowerFlex 40P Drive.Most start-up difficulties are the result

Pagina 14

3-64 Programming and Parametersd310 [Fault 4 Code] Related Parameter(s): A100(With FRN 3.xx and later.)A code that represents the fourth most recent d

Pagina 15 - Input Power Conditioning

Programming and Parameters 3-65d314 [Fault 8 Code] Related Parameter(s): A100(With FRN 3.xx and later.)A code that represents the eighth most recent d

Pagina 16 - Shield Termination - SHLD

3-66 Programming and ParametersParameter Cross Reference – by NameParameter Name No. Group10V Bipolar Enbl A123 Advanced ProgramAccel Time 1 P039 Basi

Pagina 17 - Fuses and Circuit Breakers

Programming and Parameters 3-67PID Trim Hi A130 Advanced ProgramPID Trim Lo A131 Advanced ProgramPos Reg Filter E246 Enhanced ProgramPos Reg Gain E247

Pagina 18 - 1-8 Installation/Wiring

3-68 Programming and ParametersNotes:

Pagina 19 - Power Wiring

Chapter 4TroubleshootingChapter 4 provides information to guide you in troubleshooting the PowerFlex 40P drive. Included is a listing and description

Pagina 20

4-2 TroubleshootingFault IndicationManually Clearing FaultsAutomatically Clearing FaultsAuto Restart (Reset/Run)The Auto Restart feature provides the

Pagina 21 - Output Disconnect

Troubleshooting 4-3Table 4.B Fault Types, Descriptions and ActionsFault DescriptionsNo. FaultType(1)Description ActionF2 Auxiliary Input➀Auxiliary i

Pagina 22 - BR+ BR-DC- DC+

4-4 TroubleshootingNo. FaultType(1)Description ActionF33 Auto Rstrt Tries➁Drive unsuccessfully attempted to reset a fault and resume running for the p

Pagina 23 - I/O Wiring Recommendations

Troubleshooting 4-5F91 Encoder Loss Requires differential encoder.One of the 2 encoder channelsignals is missing.1. Check Wiring.2. If P038 [Speed Ref

Pagina 24 - I/O Terminal Block

1-2 Installation/Wiring• Mount the drive upright on a flat, vertical and level surface. • Protect the cooling fan by avoiding dust or metallic particl

Pagina 25 - Installation/Wiring 1-15

4-6 TroubleshootingMotor does not Start. Common Symptoms and Corrective ActionsCause(s) Indication Corrective ActionNo output voltage to the motor. No

Pagina 26 - 1-16 Installation/Wiring

Troubleshooting 4-7Drive does not Start from Start or Run Inputs wired to the terminal block.Drive does not respond to changes in speed command.Cause(

Pagina 27 - Installation/Wiring 1-17

4-8 TroubleshootingMotor and/or drive will not accelerate to commanded speed.Cause(s) Indication Corrective ActionAcceleration time is excessive. None

Pagina 28 - Encoder Interface

Troubleshooting 4-9Motor operation is unstable.Drive will not reverse motor direction.Drive does not power up.Cause(s) Indication Corrective ActionMot

Pagina 29 - IP30/NEMA 1/UL Type 1

4-10 TroubleshootingNotes:

Pagina 30 - Hardware Enable Circuitry

Appendix ASupplemental Drive InformationThe tables on the following pages provide recommended AC line input fuse and circuit breaker information. See

Pagina 31

A-2 Supplemental Drive InformationTable A.A Drive RatingsSpecificationsCatalog Number(1)Output Ratings Input Ratings Branch Circuit ProtectionkW (HP

Pagina 32 - I/O Wiring Examples

Supplemental Drive Information A-3Table A.B SpecificationsCategory SpecificationAgency CertificationListed to UL508C and CAN/CSA-22.2Certified to AS

Pagina 33 - Installation/Wiring 1-23

A-4 Supplemental Drive InformationElectrical Voltage Tolerance: 200-240V ±10%380-480V ±10%460-600V ±10%Frequency Tolerance: 48-63 HzInput Phases: Thre

Pagina 34 - 1-24 Installation/Wiring

Supplemental Drive Information A-5Table A.C PowerFlex 40P Estimated Watts Loss (Rated Load, Speed & PWM)Control Outputs Relay: Quantity: (1) Pro

Pagina 35 - Common+24V

Installation/Wiring 1-3Debris ProtectionA plastic top panel is included with the drive. Install the panel to prevent debris from falling through the v

Pagina 36 - 12 13 1413 14 13 14

A-6 Supplemental Drive InformationNotes:

Pagina 37 - Installation/Wiring 1-27

Appendix BAccessories and DimensionsTable B.A Catalog Number Description Table B.B PowerFlex 40P Drives Product Selection22D - B 2P3 N 1 0 4Drive

Pagina 38 - Accel/Decel Selection

B-2 Accessories and DimensionsTable B.C Dynamic Brake Modules Drive RatingsCatalog Number(1) (2)(1)The resistors listed in this tables are rated for

Pagina 39 - EMC Instructions

Accessories and Dimensions B-3Table B.D Bulletin 1321-3R Series Line Reactors Table B.E DC Bus Inductors Input Voltage kW HPFundamental AmpsMaximu

Pagina 40

B-4 Accessories and DimensionsTable B.F EMC Line Filters Drive RatingsS Type FilterCatalog Number (1) (1)This filter is suitable for use with a cabl

Pagina 41 - EN61000-3-2

Accessories and Dimensions B-5Table B.G Human Interface Module (HIM) Option Kits and Accessories Table B.H IP30/NEMA 1/UL Type 1 KitTable B.I Ot

Pagina 42 - 1-32 Installation/Wiring

B-6 Accessories and DimensionsTable B.J Communication Option Kits and Accessories Item Description Catalog Number Communication AdaptersEmbedded co

Pagina 43 - Start Up

Accessories and Dimensions B-7Table B.K PowerFlex 40P Frames – Ratings are in kW and (HP)Figure B.1 IP 30/NEMA 1/UL Type 1 Option Kit without Comm

Pagina 44 - Applying Power to the Drive

B-8 Accessories and DimensionsFigure B.2 IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option – Dimensions are in millimeters and (inches) 18

Pagina 45 - Start Up 2-3

Accessories and Dimensions B-9Figure B.3 PowerFlex 40P Flange Mount Drives – Dimensions are in millimeters and (inches) 244(9.61)250(9.84)94.3(3.71)

Pagina 46 - 2-4 Start Up

1-4 Installation/WiringUngrounded Distribution SystemsDisconnecting MOVsTo prevent drive damage, the MOVs connected to ground shall be disconnected if

Pagina 47 - Programming and Parameters

B-10 Accessories and DimensionsFigure B.4 PowerFlex 40P Flange Mount Cutout Dimensions – Dimensions are in millimeters and (inches)210(8.27)98(3.86)

Pagina 48 - Refer to page 3-66

Accessories and Dimensions B-11Figure B.5 PowerFlex 40P Plate Drive Dimensions – Dimensions are in millimeters and (inches) 125(4.92)204(8.03)180(7.

Pagina 49 - Basic Display Group

B-12 Accessories and DimensionsFigure B.6 Dynamic Brake Modules – Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

Pagina 50

Accessories and Dimensions B-13Figure B.8 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and (inches). Weights are in kilogra

Pagina 51

B-14 Accessories and DimensionsFigure B.9 Frame B EMC Line Filters – Dimensions are in millimeters and (inches)Catalog Numbers: 22-RF0P8-BL; 22-RF01

Pagina 52

Accessories and Dimensions B-15Figure B.10 Frame C EMC Line Filters – Dimensions are in millimeters and (inches)Catalog Numbers: 22-RF018-CS, -CL; 2

Pagina 53

B-16 Accessories and DimensionsFigure B.11 Remote (Panel Mount) HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S 93(3.66)

Pagina 54

Accessories and Dimensions B-17Figure B.12 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)Catalog Number: 22-HIM-B1 93(3.66)25.2(0.9

Pagina 55 - Basic Program Group

B-18 Accessories and DimensionsNotes:

Pagina 56

Appendix CRS485 (DSI) ProtocolPowerFlex 40P drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals.

Pagina 57

Installation/Wiring 1-5Input Power ConditioningThe drive is suitable for direct connection to input power within the rated voltage of the drive (see A

Pagina 58

C-2 RS485 (DSI) ProtocolOnly pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 40P RJ45 socket must not be connected beca

Pagina 59 - Deceleration

RS485 (DSI) Protocol C-3Parameter ConfigurationThe following PowerFlex 40P parameters are used to configure the drive to operate on a network. Support

Pagina 60

C-4 RS485 (DSI) ProtocolWriting (06) Logic Command DataThe PowerFlex 40P drive can be controlled via the network by sending Function Code 06 writes to

Pagina 61 - Advanced Program Group

RS485 (DSI) Protocol C-5Position Bit DefinitionsWriting (06) ReferenceThe Speed Reference to a PowerFlex 40P drive can be controlled via the network b

Pagina 62

C-6 RS485 (DSI) ProtocolReading (03) Logic Status DataThe PowerFlex 40P Logic Status data can be read via the network by sending Function Code 03 read

Pagina 63

RS485 (DSI) Protocol C-7Reading (03) FeedbackThe Feedback (Output Frequency) from the PowerFlex 40P drive can be read via the network by sending Funct

Pagina 64

C-8 RS485 (DSI) ProtocolReading (03) and Writing (06) Drive ParametersTo access drive parameters, the Modbus register address equals the parameter num

Pagina 65

Appendix DRJ45 DSI Splitter CableThe PowerFlex 40P drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Spli

Pagina 66

D-2 RJ45 DSI Splitter CableDSI Cable AccessoriesRJ45 Splitter Cable – Catalog Number: AK-U0-RJ45-SC1 RJ45 Two-Position Terminal Block Adapter –Catalog

Pagina 67 - A062 [Opto Out2 Level]

RJ45 DSI Splitter Cable D-3Connecting One Temporary PeripheralConnecting One Temporary Peripheral andOne Permanent Peripheral MSSerial ConverterParame

Pagina 68

1-6 Installation/WiringThe drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of nation

Pagina 69

D-4 RJ45 DSI Splitter CableConnecting Two Permanent Peripherals Connecting an RS-485 Network orNEMA 1 Bezel with DSI / MDI Hand HeldNEMA 4Panel Mount

Pagina 70

Appendix EVelocity StepLogic™, Basic Logic and Timer/Counter FunctionsFour PowerFlex 40P logic functions provide the capability to program simple logi

Pagina 71

E-2 Velocity StepLogic™, Basic Logic and Timer/Counter FunctionsVelocity StepLogic Using Timed StepsTo activate this function, set parameter P038 [Spe

Pagina 72 - [DC Brake Time]

Velocity StepLogic™, Basic Logic and Timer/Counter Functions E-3Velocity StepLogic Using Basic Logic FunctionsDigital input and digital output paramet

Pagina 73

E-4 Velocity StepLogic™, Basic Logic and Timer/Counter FunctionsTimer FunctionDigital inputs and outputs control the timer function and are configured

Pagina 74

Velocity StepLogic™, Basic Logic and Timer/Counter Functions E-5Note that a “Reset Timer” input is not required for this example since the “Timer Star

Pagina 75

E-6 Velocity StepLogic™, Basic Logic and Timer/Counter FunctionsCounter FunctionDigital inputs and outputs control the counter function and are config

Pagina 76

Velocity StepLogic™, Basic Logic and Timer/Counter Functions E-7Velocity StepLogic ParametersTable E.A Code Descriptions for Parameters A140-A147Tab

Pagina 77

E-8 Velocity StepLogic™, Basic Logic and Timer/Counter FunctionsTable E.D Digit 1 – Defines what logic must be met to jump to a step other than the

Pagina 78

Appendix FEncoder Usage and Position StepLogic ApplicationEncoder UsageThe PowerFlex 40P includes a pulse-train/encoder input. When E216 [Motor Fdbk T

Pagina 79

Installation/Wiring 1-7RFI Filter GroundingUsing an external filter with any drive rating, may result in relatively high ground leakage currents. Ther

Pagina 80

F-2 Encoder Usage and Position StepLogic ApplicationWiring NotesThe encoder can supply 5V or 12V power (250 mA maximum) for an encoder. Be sure the DI

Pagina 81

Encoder Usage and Position StepLogic Application F-3Common Guidelines for All ApplicationsThe position regulator can be configured for operation appro

Pagina 82 - P034 [Minimum Freq]

F-4 Encoder Usage and Position StepLogic ApplicationA117 [Bus Reg Mode] default setting is option 1 “Enabled”. If the deceleration time is too short,

Pagina 83

Encoder Usage and Position StepLogic Application F-5Positioning OperationParameter E222 [Positioning Mode] must be set to properly match the desired o

Pagina 84 - Frequency

F-6 Encoder Usage and Position StepLogic ApplicationIn all position modes, the following parameters will control the characteristics at each step:E230

Pagina 85

Encoder Usage and Position StepLogic Application F-7A140-A147 [Stp Logic x] – When a positioning mode is selected that utilizes the Step Logic functio

Pagina 86

F-8 Encoder Usage and Position StepLogic ApplicationE247 [Pos Reg Gain] is a single adjustment for increasing or decreasing the responsiveness of the

Pagina 87

Encoder Usage and Position StepLogic Application F-9E223 [Find Home Freq]This parameter sets the frequency the drive will use while it is moving to th

Pagina 88

F-10 Encoder Usage and Position StepLogic Applicationd308 [Units Traveled]Parameter d308 [Units Traveled H] and d309 [Units Traveled L] indicate the c

Pagina 89

Encoder Usage and Position StepLogic Application F-11E248 [Enh Control Word]This parameter allows many of the positioning functions to be completed vi

Pagina 90

1-8 Installation/WiringTable 1.C Recommended Branch Circuit Protective DevicesVoltage RatingDrive RatingkW (HP)Fuse Rating(1)Amps140M Motor Protecto

Pagina 91

F-12 Encoder Usage and Position StepLogic ApplicationNotes:

Pagina 92 - E for details

Appendix GPID Set UpPID LoopThe PowerFlex 40P has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain

Pagina 93

G-2 PID Set UpExclusive ControlIn Exclusive Control, the Speed Reference becomes 0, and the PID Output becomes the entire Freq Command. Exclusive Cont

Pagina 94

PID Set Up G-3Trim ControlIn Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel

Pagina 95 - Enhanced Program Group

G-4 PID Set UpPID Reference and FeedbackParameter A132 [PID Ref Sel] is used to enable the PID mode (A132 = 0 “PID Disabled”) and to select the source

Pagina 96

PID Set Up G-5Analog PID Reference SignalsParameters A110 [Anlg In 0-10V Lo] and A111 [Anlg In 0-10V Hi] are used to scale or invert an analog PID Ref

Pagina 97

G-6 PID Set UpPID DeadbandParameter A138 [PID Deadband] is used to set a range, in percent, of the PID Reference that the drive will ignore.Example• [

Pagina 98

PID Set Up G-7PID GainsThe proportional, integral, and differential gains make up the PID regulator.• A134 [PID Prop Gain]The proportional gain (unitl

Pagina 99

G-8 PID Set UpGuidelines for Adjusting the PID Gains1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain

Pagina 100 - (continued)

PID Set Up G-9The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains.Figure G.1 Uns

Pagina 101

Installation/Wiring 1-9Motor Cable Types Acceptable for 200-600 Volt InstallationsA variety of cable types are acceptable for drive installations. For

Pagina 102

G-10 PID Set UpNotes:

Pagina 103

Appendix HPlate Drive Installation InstructionsIntroductionThe PowerFlex 40P is available in a plate drive version without heatsink. This is designed

Pagina 104

H-2 Plate Drive Installation InstructionsHeatsink Thermal CapacityThe heatsink provided must have the thermal capacity to cool the drive under worst-c

Pagina 105

Plate Drive Installation Instructions H-3Heatsink Surface and Flatness RequirementsThe drive comes with a thermal pad designed to provide a good inter

Pagina 106

H-4 Plate Drive Installation InstructionsMounting Dimensions and RequirementsRefer to Figure B.5 on page B-11 for plate drive dimensions and mounting

Pagina 107

IndexAAC SupplyGround, 1-6Source, 1-4Ungrounded, 1-4Advanced Display Group Parameters, 3-62Advanced Program Group Parameters, 3-15Ambient Temperatures

Pagina 108 - Advanced Display Group

Index-2Phase to Ground Short, 4-4Power Loss, 4-3Power Unit, 4-4SW OverCurrent, 4-4UnderVoltage, 4-3Filter, RFI, 1-7Frame Designations, P-2, A-1, B-7Fu

Pagina 109

Index-3Repeated Start/Stop Precautions, 1-13RFI, see EMC/RFIRWR (Reflective Wave Reducer), 1-11SSafe Off Operation, 1-21Safety Ground, 1-6Shielded Pow

Pagina 110

Index-4Notes:

Pagina 112 - Parameter Name No. Group

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

Pagina 113

1-10 Installation/WiringShielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increas

Pagina 114

Publication 22D-UM001C-EN-E – June 2013Supersedes May 2007 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.www.rockwellautomation.comAm

Pagina 115 - Troubleshooting

Installation/Wiring 1-11Reflected Wave ProtectionThe drive should be installed as close to the motor as possible. Installations with long motor cables

Pagina 116 - Fault Indication

1-12 Installation/WiringPower Terminal BlockThe power terminal block is covered by a finger guard. To remove:1. Press in and hold the locking tab.2. S

Pagina 117 - Fault Descriptions

Installation/Wiring 1-13If drives with internal precharge are used with a disconnect switch to the common bus, then an auxiliary contact on the discon

Pagina 118 - 4-4 Troubleshooting

1-14 Installation/WiringSignal and Control Wire TypesTable 1.F Recommended Signal WireTable 1.G Recommended Control Wire for Digital I/OI/O Termin

Pagina 119 - Troubleshooting 4-5

Installation/Wiring 1-15Figure 1.5 Control Wiring Block Diagram See Control Wiring Block Diagram Notes on next page.04050607010203080911121314151617

Pagina 120 - Motor does not Start

1-16 Installation/WiringControl Wiring Block Diagram Notes(1)Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source

Pagina 121 - Troubleshooting 4-7

Installation/Wiring 1-17Table 1.I Control I/O Terminal DesignationsNo. Signal Default Description Param.R1 Relay N.O. Fault Normally open contact fo

Pagina 122 - 4-8 Troubleshooting

1-18 Installation/WiringEncoder InterfaceThe PowerFlex 40P Encoder Interface can source 5 or12 volt power and accept 5, 12 or 24 volt single ended or

Pagina 123 - Drive does not power up

Installation/Wiring 1-19Figure 1.6 Sample Encoder WiringFigure 1.7 Encoder Wire Routing OptionsI/O Connection Example I/O Connection ExampleEncode

Pagina 124 - 4-10 Troubleshooting

Summary of ChangesManual UpdatesThe information below summarizes the changes to the PowerFlex 40P User Manual since the May 2007 release.Parameter Upd

Pagina 125 - Appendix A

1-20 Installation/WiringHardware Enable CircuitryI/O Terminal 01 is always a stop input. The status of this input is interpreted by drive software. If

Pagina 126

Installation/Wiring 1-21User Installed DriveGuard Safe-Off Option (Series B)The DriveGuard Safe-Off Option (Series B) board, when used with suitable s

Pagina 127 - Table A.B Specifications

1-22 Installation/WiringI/O Wiring ExamplesInput/Output Connection ExamplePotentiometer1-10k Ohm Pot. Recommended(2 Watt minimum)P038 [Speed Reference

Pagina 128

Installation/Wiring 1-232 Wire SRC Control - Non-ReversingP036 [Start Source] = 2, 3 or 4Input must be active for the drive to run. When input is open

Pagina 129 - (2) Programmable

1-24 Installation/Wiring3 Wire SRC Control - Non-ReversingP036 [Start Source] = 1A momentary input will start the drive. A stop input to I/O Terminal

Pagina 130

Installation/Wiring 1-25Opto Output (1 & 2)A058 [Opto Out1 Sel] determines Opto-Output 1 (I/O Terminal 17) operation.A061 [Opto Out2 Sel] determin

Pagina 131 - Accessories and Dimensions

1-26 Installation/WiringTypical Multiple Drive Connection ExamplesInput/Output Connection ExampleMultiple Digital Input ConnectionsCustomer Inputs can

Pagina 132

Installation/Wiring 1-27The drive speed command can be obtained from a number of different sources. The source is normally determined by P038 [Speed R

Pagina 133 - Table B.E DC Bus Inductors

1-28 Installation/WiringAccel/Decel Selection The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Ac

Pagina 134 - Table B.F EMC Line Filters

Installation/Wiring 1-29CE Conformity(1)Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demo

Pagina 136

1-30 Installation/WiringEssential Requirements for CE ComplianceConditions 1-3 listed below must be satisfied for PowerFlex drives to meet the require

Pagina 137 - 20A-DG01

Installation/Wiring 1-31EN61000-3-2• 0.75 kW (1 HP) 240V 3-Phase drives are suitable for installation on a private low voltage power network. Installa

Pagina 138 - Frame C - 22-JBCC

1-32 Installation/WiringNotes:

Pagina 139 - (inches)

Chapter 2Start UpThis chapter describes how to start up the PowerFlex 40P Drive. To simplify drive setup, the most commonly programmed parameters are

Pagina 140

2-2 Start UpApplying Power to the Drive❏ 6. Apply AC power and control voltages to the drive.Start, Stop, Direction and Speed Control Factory default

Pagina 141

Start Up 2-3For additional drive programming and control, a DSI remote HIM or PC programming tools (DriveExplorer or DriveTools SP) should be used.Dis

Pagina 143

Chapter 3Programming and ParametersChapter 3 provides a complete listing and description of the PowerFlex 40P parameters. Parameters are programmed (v

Pagina 144

3-2 Programming and ParametersRefer to page 3-66 for an alphabetical listing of parameters.Parameter OrganizationBasic Display GroupOutput Freq b001Co

Pagina 145

Programming and Parameters 3-3Basic Display Groupb001 [Output Freq] Related Parameter(s): b002, b010, P034, P035, P038Output frequency present at T1,

Pagina 146 - Catalog Number: 22-HIM-C2S

Table of ContentsPreface OverviewWho Should Use this Manual? . . . . . . . . . P-1Reference Materials . . . . . . . . . . . . . . . . . P-1Manual

Pagina 147 - Catalog Number: 22-HIM-B1

3-4 Programming and ParametersBasic Display Group (continued)b006 [Drive Status] Related Parameter(s): A095Present operating condition of the drive.Va

Pagina 148

Programming and Parameters 3-5Basic Display Group (continued)b012 [Control Source] Related Parameter(s): P036, P038, A051-A054Displays the active sour

Pagina 149 - RS485 (DSI) Protocol

3-6 Programming and ParametersBasic Display Group (continued)b014 [Dig In Status] Related Parameter(s): A051-A054Status of the control terminal block

Pagina 150

Programming and Parameters 3-7Basic Display Group (continued)b018 [Elapsed Run Time]Accumulated time drive is outputting power. Time is displayed in 1

Pagina 151 - Parameter Configuration

3-8 Programming and ParametersBasic Display Group (continued)b024 [Drive Temp]Present operating temperature of the drive power section.Values Default:

Pagina 152 - Velocity Bit Definitions

Programming and Parameters 3-9Basic Program GroupP031 [Motor NP Volts] Related Parameter(s): b004, A084, A085, A086, A087 Stop drive before changing t

Pagina 153 - Writing (06) Reference

3-10 Programming and ParametersBasic Program Group (continued)P036 [Start Source] Related Parameter(s): b012, P037 Stop drive before changing this par

Pagina 154 - Position Bit Definitions

Programming and Parameters 3-11Basic Program Group (continued)P037 [Stop Mode] Related Parameter(s): P036, A080, A081, A082, A105, A160Active stop mod

Pagina 155 - Reading (03) Feedback

3-12 Programming and ParametersBasic Program Group (continued)P038 [Speed Reference] Related Parameter(s): b001, b002, b012, b020, b021, P039,P040, A0

Pagina 156 - Additional Information

Programming and Parameters 3-13Basic Program Group (continued)P039 [Accel Time 1] Related Parameter(s): P038, P040, A051-A054,A067, A070-A077, A140-A1

Pagina 157 - RJ45 DSI Splitter Cable

2 Table of ContentsAppendix C RS485 (DSI) ProtocolNetwork Wiring. . . . . . . . . . . . . . . . . . . . . C-1Parameter Configuration . . . . . . . .

Pagina 158

3-14 Programming and ParametersBasic Program Group (continued)P042 [Voltage Class] Stop drive before changing this parameter.Sets the voltage class of

Pagina 159 - RJ45 DSI Splitter Cable D-3

Programming and Parameters 3-15Advanced Program Group A051 [Digital In1 Sel](I/O Terminal 05)A052 [Digital In2 Sel](I/O Terminal 06)A053 [Digital In3

Pagina 160 - D-4 RJ45 DSI Splitter Cable

3-16 Programming and ParametersA051 - A054 Options(Cont.)12 “Jog Reverse” Drive accelerates to A078 [Jog Frequency] according to A079 [Jog Accel/Decel

Pagina 161 - Appendix E

Programming and Parameters 3-17A051 - A054 Options(Cont.)29 “Precharge En” Forces drive into precharge state. Typically controlled by auxiliary contac

Pagina 162 - Velocity StepLogic Sequence

3-18 Programming and ParametersAdvanced Program Group (continued)A055 [Relay Out Sel] Related Parameter(s): P033, A056, A092, A140-A147, A150-A157,A16

Pagina 163

Programming and Parameters 3-19A055 Options(Cont.)19 “Anlg In Loss” Analog input loss has occurred. Program A122 [Analog In Loss] for desired action w

Pagina 164 - Timer Function

3-20 Programming and ParametersAdvanced Program Group (continued)A058 [Opto Out1 Sel] Related Parameter(s): P033, A056, A092, A140-A147, A150-A157A061

Pagina 165

Programming and Parameters 3-21A058, A061 Options(Cont.)18 “Above PF Ang” • Power Factor angle has exceeded the value set in A059 or A062 [Opto Outx L

Pagina 166 - Counter Function

3-22 Programming and ParametersAdvanced Program Group (continued)A064 [Opto Out Logic]Determines the logic (Normally Open/NO or Normally Closed/NC) of

Pagina 167 - Velocity StepLogic Parameters

Programming and Parameters 3-23Advanced Program Group (continued)A066 [Analog Out High] Related Parameter(s): A065Scales the Maximum Output Value for

Pagina 168

PrefaceOverviewThe purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 40P

Pagina 169 - StepLogic Application

3-24 Programming and ParametersAdvanced Program Group (continued)A069 [Internal Freq] Related Parameter(s): P038, A162Provides the frequency command t

Pagina 170 - Positioning Overview

Programming and Parameters 3-25Advanced Program Group (continued)A070 [Preset Freq 0](1)A071 [Preset Freq 1]A072 [Preset Freq 2]A073 [Preset Freq 3]A0

Pagina 171

3-26 Programming and ParametersAdvanced Program Group (continued)A079 [Jog Accel/Decel] Related Parameter(s): A078, A051-A054Sets the acceleration and

Pagina 172

Programming and Parameters 3-27Advanced Program Group (continued)A082 [DB Resistor Sel] Related Parameter(s): P037 Stop drive before changing this par

Pagina 173 - Positioning Operation

3-28 Programming and ParametersAdvanced Program Group (continued)A084 [Boost Select] Related Parameter(s): b004, P031, P032, A085,A086, A087, A125Sets

Pagina 174

Programming and Parameters 3-29Advanced Program Group (continued)A085 [Start Boost] Related Parameter(s): P031, P032, P034, P035,A084, A086, A087, A08

Pagina 175

3-30 Programming and ParametersAdvanced Program Group (continued)A088 [Maximum Voltage] Related Parameter(s): b004, A085, A086, A087Sets the highest v

Pagina 176 - Homing Routine

Programming and Parameters 3-31Advanced Program Group (continued)A091 [PWM Frequency] Related Parameter(s): A124Sets the carrier frequency for the PWM

Pagina 177 - Encoder and Position Feedback

3-32 Programming and ParametersAdvanced Program Group (continued)A094 [Start At PowerUp] Stop drive before changing this parameter.Enables/disables a

Pagina 178 - Use Over Communications

Programming and Parameters 3-33Advanced Program Group (continued)A098 [SW Current Trip] Related Parameter(s): P033Enables/disables a software instanta

Pagina 179 - Setup Notes

P-2 Overview• In this manual we refer to the PowerFlex 40P Adjustable Frequency AC Drive as; drive, PowerFlex 40P or PowerFlex 40P Drive.• Parameter n

Pagina 180

3-34 Programming and ParametersAdvanced Program Group (continued)A103 [Comm Data Rate] Related Parameter(s): b015Sets the serial port rate for the RS4

Pagina 181 - PID Set Up

Programming and Parameters 3-35Advanced Program Group (continued)A107 [Comm Format] Related Parameter(s): b015Selects the protocol (RTU only), data bi

Pagina 182 - Desired System Pressure

3-36 Programming and ParametersAdvanced Program Group (continued)A110 [Anlg In 0-10V Lo] Related Parameter(s): b020, P034, P038, A122, A123 Stop drive

Pagina 183 - Trim Control

Programming and Parameters 3-37Advanced Program Group (continued)A113 [Anlg In4-20mA Hi] Related Parameter(s): b021, P035, P038 Stop drive before chan

Pagina 184 - PID Reference and Feedback

3-38 Programming and ParametersAdvanced Program Group (continued)A119 [Skip Frequency] Related Parameter(s): A120Sets the frequency at which the drive

Pagina 185 - Analog PID Reference Signals

Programming and Parameters 3-39Advanced Program Group (continued)A122 [Analog In Loss] Related Parameter(s): A110, A111, A132Selects drive action when

Pagina 186 - PID Pre-load Value > 0

3-40 Programming and ParametersAdvanced Program Group (continued)A126 [Motor NP FLA] Related Parameter(s): A127Set to the motor nameplate rated full l

Pagina 187 - PID Gains

Programming and Parameters 3-41Advanced Program Group (continued)A129 [Flux Current Ref] Related Parameter(s): A127Value of amps for full motor flux.V

Pagina 188

3-42 Programming and ParametersAdvanced Program Group (continued)A133 [PID Feedback Sel]Select the source of the PID feedback. Refer to Appendix F for

Pagina 189 - PID Set Up G-9

Programming and Parameters 3-43Advanced Program Group (continued)A137 [PID Setpoint]Provides an internal fixed value for process setpoint when the PID

Pagina 190 - G-10 PID Set Up

Overview P-3General Precautions!ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Bef

Pagina 191 - Appendix H

3-44 Programming and ParametersAdvanced Program Group (continued)A140 [Stp Logic 0]A141 [Stp Logic 1]A142 [Stp Logic 2]A143 [Stp Logic 3]A144 [Stp Log

Pagina 192 - Heatsink Thermal Capacity

Programming and Parameters 3-45How StepLogic WorksThe StepLogic sequence begins with a valid start command. A normal sequence always begins with A140

Pagina 193 - –1.5 mil

3-46 Programming and ParametersStepLogic SettingsThe logic for each function is determined by the four digits for each StepLogic parameter. The follow

Pagina 194 - Verification

Programming and Parameters 3-47Advanced Program Group (continued)A150 [Stp Logic Time 0]A151 [Stp Logic Time 1]A152 [Stp Logic Time 2]A153 [Stp Logic

Pagina 195

3-48 Programming and ParametersAdvanced Program Group (continued)A161 [EM Brk On Delay] Related Parameter(s): P037Sets the time the drive remains at m

Pagina 196

Programming and Parameters 3-49Enhanced Program GroupE201 [LED Display Opt]Selects which parameters can be viewed by the drive’s LED interface.Values

Pagina 197

3-50 Programming and ParametersE202 Options(Cont.)11 “Jog Forward” Drive accelerates to A078 [Jog Frequency] according to A079 [Jog Accel/Decel] and r

Pagina 198

Programming and Parameters 3-51E202 Options(Cont.)28 “Acc/Dec Sel2” If active, can determine which Accel/Decel time will be used for all ramp rates ex

Pagina 199

3-52 Programming and ParametersEnhanced Program Group (continued)E203 [Accel Time 3] Related Parameter(s): A067E205 [Accel Time 4]Sets the rate of acc

Pagina 200

Programming and Parameters 3-53Enhanced Program Group (continued)E209 [Half Bus Enable]Enables/disables the power ride through function which allows t

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