Rockwell-automation FlexPak 3000 Power Module Version 4.2 Manual de usuario Pagina 5
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TABLE OF CONTENTS
49’1340 e FlexPak 3000
III
7.0 Troubleshooting/Diagnostics
7-1..7-8
7.1 General .................................................................................................................... 7-1
7.2 Wiring Errors ............................................................................................................ 7-1
7.3 AC Line and Power Input.......................................................................................... 7-1
7.4 DC Motor.................................................................................................................. 7-1
7.5 Remote M Contactor ................................................................................................ 7-2
7.6 Optional Kits............................................................................................................. 7-2
7.7 Fault/Alarm/Diagnostic (FAD) Menus ....................................................................... 7-2
7.7.1 About The Fault Menu................................................................................... 7-2
7.7.1.1 Review Log ..................................................................................... 7-2
7.7.1.2 Reset Faults .................................................................................... 7-3
7.7.1.3 Clear Fault Log and Reset Faults.................................................... 7-3
7.7.2 About the Alarm Menu .................................................................................. 7-3
7.7.2.1 Review Log ..................................................................................... 7-4
7.7.2.2 Reset Alarm Indicator...................................................................... 7-4
7.7.2.3 Clear Alarm Log and Reset Alarms ................................................. 7-4
7.7.3 Diagnostics Menu ......................................................................................... 7-5
7.7.4 Diagnostics Configure................................................................................... 7-5
7.7.5 Regulator LED Status Information................................................................. 7-6
7.7.6 Phase Firing Test Mode ................................................................................ 7-7
7.7.7 Power Supply Test Pin Identification............................................................. 7-8
8.0 Replacement Parts and Accessories
8-1..8-21
8.0 Replacement of Components ................................................................................... 8-1
8.1 Recommended Spare Parts ..................................................................................... 8-3
8.2 Accessories.............................................................................................................. 8-6
Appendices
Appendix A
Glossary of Terms ............................................................................................................. A-1...A-2
Appendix B
FlexPak 3000 User Input Parameters .............................................................................. B-1..B-52
Appendix C
FlexPak 3000 User Output Parameters .......................................................................... C-1...C-12
Appendix D
Index Block Diagrams.................................................................................................................. D-I
Block Diagrams ................................................................................................................ D-1..D-14
Appendix E
Program Error Messages and Fault and Alarm Codes ...................................................... E-1...E-8
Appendix F
OIM Parameter Menu Tree................................................................................................. F-1...F-8
Appendix G
User Quick Reference Table ............................................................................................. G-1...G-8
Appendix H
CE-Conformity................................................................................................................... H-1...H-4
Appendix J
Cross Reference Part Numbers – Catalogue Numbers ...................................................... J-1...J-2
- FlexPak 3000 Power Module 1
- SW-Version 4.2 1
- Instruction Manual 1
- Table of Contents 3
- 6.0 Quick Start 4
- Appendices 5
- List of Figures 6
- List of Tables 6
- 1.1 Safety Instructions 7
- 1.2 General Notes 8
- 1.3 Manual Scope 8
- 1.4 Related User Manuals 8
- 2.0 Introduction to the Drive 9
- 2.1 Drive Identification 9
- 2.2 Drive Specifications 10
- 2.2.6 DC Voltage Ratings: 11
- (-73/43) 12
- 2.3.1 Logic Inputs: 13
- 2.3.2 Logic Outputs: 13
- 2.3.3 Analog Inputs: 13
- 2.3.4 Analog Outputs: 14
- 2.4 Drive Description 15
- (M/N 317C160D) 16
- (M/N 905FK0101) 16
- 2.5 Controls/Indicators 17
- 2.5.2 Controls 18
- PROGRAM KEYPAD MANUAL FORWARD 19
- MONITOR KEYPAD MANUAL FORWARD 19
- FAULT KEYPAD MANUAL FORWARD 20
- ALARM KEYPAD MANUAL FORWARD 20
- DIAGS KEYPAD MANUAL FORWARD 20
- 3.1 General 25
- 3.3 Install the Drive 25
- 1U 1C 1V 1D 1W 27
- 1C 1U 1V 1W 1D 27
- 25 Ø 1) 29
- 1) Holes for lifting hooks 30
- 3.6 Install the Motor 33
- 3.7 General Wiring Practices 33
- 3.8 Wire the Drive 34
- 3.8.5 Emergency Stop-Function 35
- 3.8.6 Stopping the Drive 35
- INSTALLATION AND WIRING 36
- 49’1340 e FlexPak 3000 3-15 39
- 49’1340 e FlexPak 3000 3-17 41
- 1LG 1 2 03 42
- 4.1 Introduction 43
- 4.2 Test Equipment Needed 43
- 4.3 Power Off Inspection 43
- 4.4 Motor Ground Check 43
- 4.5 Jumper Settings 44
- 4.5.11 Check the 48
- – J30 Jumper 48
- 4.6 Powering Up the Drive 49
- 4.8 Accessing the Main Menu 50
- Adjustments 52
- 4.13 Language Selection 53
- 4.14 Programming Features 54
- 4.14.3 Memory Operations 55
- 4.14.4 Reset Clock 56
- 4.14.5 Define User Units 56
- 4.14.5.2 58
- Load Units 58
- 5.1 Introduction 59
- 6.1 Introduction 63
- N/A = Not Applicable 69
- 6.4.1 Self Tune Setup 70
- 6.4.2 Execute Self-tuning 71
- 6.5 Final Adjustments 72
- 7.1 General 73
- 7.2 Wiring Errors 73
- 7.3 AC Line and Power Input 73
- 7.4 DC Motor 73
- 7.5 Remote M Contactor 74
- 7.6 Optional Kits 74
- 7.7.2 About The Alarm Menu 75
- 7.7.3 Diagnostics Menu 77
- 7.7.4 Diagnostics Configure 77
- CPU OK LED OIM COMM OK LED 78
- 8.0 Replacement of components 81
- Replacement of a thyristor 82
- 8.1 Recommended Spare Parts 83
- 8.2 Accessories 86
- Fuse Holder Dimensions 87
- 1U 1V 1W 3V 3W 89
- U1 V1 W1 90
- EMC Filters for FlexPak 3000 91
- HF Filter 91
- FILTER Line rms ad 92
- E L3 L2 L1 93
- E L3 L2 L1 94
- E L1 L2 L3 95
- LOAD 97
- E L3 L2 L1 98
- FlexPak 3000 49’1340 e 102
- Glossary of Terms 103
- Parameter Range: -200 to 200 108
- (A) terminal 39 113
- (A) terminal 40 113
- (COM) terminal 41 113
- Frequency Input 113
- SPEED LOOP 114
- CURRENT LOOP 114
- Installed 116
- Not Installed 116
- FIELD DELTA HI LIM 119
- 2 = FAULT IMMEDIATELY 125
- 3 = DELAY BEFORE FAULT 125
- WLD RST\ RATIO 141
- * DISABLED 142
- TOP SPEED 142
- SPEED RAMP 142
- OUTPUT (RPM) 142
- APPENDIX D 170
- D-II FlexPak 3000 49’1340 e 170
- 49’1340 e FlexPak 3000 D-1 171
- (Fig.D.6) 172
- (Fig.D.9) 172
- (Fig.D.3) 172
- (Fig.D.4) 172
- (Fig.D.11) 172
- 49’1340 e FlexPak 3000 D-3 173
- 49’1340 e FlexPak 3000 D-5 175
- Netw. Drop 2, Reg. 32 176
- Digital Outputs 1 and 2 177
- Analog and Frequency Outputs 177
- Meter Outputs (n = 1, 2) 178
- 49’1340 e FlexPak 3000 D-9 179
- 49’1340 e FlexPak 3000 D-11 181
- Figure D.11 - Field Block 181
- Analog Inputs 183
- CML FEEDBACK 184
- * n=1 SPD LOOP FEEDBACK 184
- SPD RAMP OUTPUT 184
- *n=2 SPD RAMP INPUT TP 184
- SPD SOURCE SEL OUT 184
- TACH LEAD FLT DELAY 188
- (P.228) 188
- is too high 190
- OIM Parameter Menu Tree 193
- ) not available in SW-V4.1 200
- not available in SW-V4.1 200
- not available in SW-V4.1 200
- User Quick Reference Table 201
- APPENDIX G 202
- Feedback Selection 202
- 49’1340 e FlexPak 3000 G-3 203
- Speed Regulator Adjustm 203
- Self Tuning Set-up 203
- 49’1340 e FlexPak 3000 G-5 205
- 2.0 - FREQ OUT FULL SCALE kHz 206
- MOTOR HOT FLD AMPS 206
- MOTOR RATED 206
- ARM VOLTS 206
- 49’1340 e FlexPak 3000 G-7 207
- Level Detectors 207
- Outer Current Loop 207
- Network Communication 208
- EMC Directive 209
- Mounting Instructions 210
- Configuration 211
- Wiring Instruction 212
- Cross Reference List 213
- APPENDIX J 214
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