Rockwell-automation 6012DB PowerFlex Medium Voltage Variable Frequency Manual de usuario Pagina 125
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Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 125
Preventative Maintenance Schedule Appendix C
Table 9 - Preventative Maintenance Schedule (11...20 yrs.)
Interval Period (in years from commissioning date)
11 12 13 14 15 16 17 18 19 20Component
Location
Component
Category
Component/Item
Isolation
Transformer
Cabinet
Air-cooling system Door Mounted Air Filters C / R C / R C / R C / R C / R C / R C / R C / R C / R C / R
Top Mounted Main
Cooling Fans
IIIIRFB/RIIIII
Auxiliary Cooling Fans IRIIIR I I I R
Integral MagneticsIsolation Transformer IIIIIIIIII
LV Control Isolation Transformer
Temperature Monitor
IRIII I I R I I
Voltage Sensing BoardIIIIIIIIII
Power
Module
Cabinet
Air-cooling system Door Mounted Air Filters C / R C / R C / R C / R C / R C / R C / R C / R C / R C / R
Top Mounted Main
Cooling Fans
IIIIRFB/RIIIII
Power Module Electrolytic Capacitors
(1)
RIIIIIRIII
Misc. HECS IIIIIIIIII
LV
Control
Cabinet
Misc. AC/DC Power Supplies R I I I I I R I I I
UPS UPS IIIIIIIIII
Batteries (UPS)
(2)
MRMMRMM R MM
LV Control PLC IIIIIIIIII
Control Unit IIIIIIIIII
HMI IIIIIIIIII
LV Control Relays IIIIIIIIII
LV Control Circuit BreakersIIIIIIIIII
All Connections LV Component Terminal &
Plug-in Connections
IIIIIIIIII
Medium Voltage Cable
Connections
IIIIIIIIII
Transformer Secondary
Winding Connections
IIIIIIIIII
Power Module Input and
Output Power
Connections
IIIIIIIIII
General Enhancements Firmware Rv Rv Rv Rv Rv Rv Rv Rv Rv Rv
Hardware — Rv — — Rv — — Rv — —
Operational
Conditions
Parameters / Variables I Rv I I Rv I I Rv I I
Spare Parts Inventory Needs I Rv I I Rv I I Rv I I
(1) Power Modules are refurbished at factory as part of an exchange program.
(2) Fully discharge and recharge the UPS batteries every 6 months, to extend battery life.
- User Manual 1
- Important User Information 2
- Table of Contents 3
- Chapter 4 4
- Parameters and Function Codes 4
- Chapter 5 4
- Preventative Maintenance and 4
- Component Replacement 4
- Appendix D 6
- Appendix E 6
- Introduction 7
- Who Should Use This Manual 7
- What Is Not in This Manual 7
- Additional Resources 7
- General Precautions 8
- Service and Support 8
- Environmental Conditions 10
- How it Works 10
- Simplified Electrical 12
- Diagrams 12
- Standards Compliance 15
- Drive System Layout 17
- Isolation Transformer 18
- Drive System Layout Chapter 2 21
- Chapter 2 Drive System Layout 22
- Door Position Limit Switch 23
- Voltage Sensing Board 24
- Power Module Cabinet 25
- Power Modules 26
- Control Unit (all modules) 30
- Figure 22 - PLC Location 32
- Setup and Operation 33
- Status Indicators 34
- Main Interface Controls 35
- Set Frequency (Hz) 36
- Drive Operation Controls 37
- View Version Information 38
- Active Alarms Controls 39
- Reset Status 39
- Alarm History 40
- Chapter 3 Setup and Operation 42
- Operation 43
- Manual Bypass Cabinet 44
- Automatic Bypass Cabinet 44
- Choose Local/Remote Operation 45
- Open/Close Bypass Contactors 47
- Settings 48
- 4. Press to accept 49
- User Settings 50
- Change User Parameters 50
- Setup Settings 53
- View/Change P or T Parameters 53
- Restore “P” or “T” Parameters 55
- 0 ON -100 199.99 59
- 0 ON -100 100 60
- T Parameters 63
- Alarm List 64
- Daily Inspection 78
- Regular Maintenance Intervals 78
- Physical Checks (No Medium 79
- Voltage or Control Power) 79
- Final Report 80
- Fan Balance 84
- Inspect Isolation Transformer 86
- Inspect Voltage Sensing Board 87
- Replace Voltage Sensing Board 87
- Replace Power Module 91
- Replace Drawout Power Module 93
- Recessed Lifting Handles 94
- Mounting Rail 94
- Finger Assemblies 94
- Install Drawout Power Modules 95
- Replace Power Module Fuses 97
- Drawout Power Module 98
- Inspect or Replace HECS 99
- M5 x 12 Nut 100
- LV Control Cabinet 101
- Replace AC/DC Power Supplies 102
- G3 Power Supply 103
- Inspect UPS 104
- Replace UPS 105
- Replace UPS Batteries 106
- Inspect PLC 108
- Only remove the board using 110
- Inspect the HMI 111
- Replace the HMI 111
- Replace LV Control Relays 113
- Inspect Coils 116
- Inspect Contacts 116
- Inspect Pilot Lights 116
- Connections 117
- Review Firmware and Hardware 118
- Inspect/Review Spare Parts 118
- Technical Specifications 119
- Catalog Number Explanation 121
- Appendix C 123
- PowerFlex 6000 123
- Maintenance Schedule 123
- Spare Parts 127
- Torque Requirements 129
- Rockwell Automation Support 138
- Documentation Feedback 138
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