Rockwell-automation MV SMC Flex Motor Controller (for Series K or late Manual de usuario Pagina 1

Medium Voltage SMC™ Flex Motor Controller Bulletin 1503E, 1560E and 1562EPublication 1560E-UM051F-EN-PUser Manual Series K (or later)

10 Rockwell Automation Publication 7000A-UM200C-EN-P - June 2014PrefaceNotes:

90 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 6 OptionsPump ControlPump Control The green start button, when pressed, will c

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 91Options Chapter 6Programming ParametersThe following table provides the option-specifi

92 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 6 OptionsOption Parameter RangeBraking Control(1) (cont.)(1) Braking Control i

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 93Options Chapter 6Control WiringRefer to Chapter 1, Product Overview for typical contro

94 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 6 OptionsNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 95Chapter 7DiagnosticsOverviewThis chapter describes the fault diagnostics of the MV SMC

96 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 7 DiagnosticsClear FaultYou can clear a fault using any of several methods:• P

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 97Diagnostics Chapter 7Fault CodesTab l e 7 provides a complete cross-reference of the a

98 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 7 DiagnosticsFault DefinitionsTable 8 - Fault Definitions for the SMC FlexFaul

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 99Diagnostics Chapter 7Fault DescriptionGround Fault Ground faults are based on feedback

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1Chapter 1Product OverviewManual ObjectivesThis manual is intended for use by personnel

100 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 7 DiagnosticsNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 101Chapter 8CommunicationOverviewThe SMC Flex provides advanced communications capabilit

102 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationHuman Interface ModuleThe SMC Flex controller can be programme

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 103Communication Chapter 8The control panel provides the operator interface to the contr

104 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationConnecting the Human Interface Module to the ControllerFigure

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 105Communication Chapter 8To enable motor control from a connected human interface modul

106 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationIf enabling control from the built-in SMC Flex programmer, the

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 107Communication Chapter 8Default Input/Output ConfigurationThe default configuration fo

108 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationSMC Flex Bit IdentificationTable 15 - Logic Status WordBit # S

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 109Communication Chapter 8Table 16 - Logic Command Word (Control)Reference/FeedbackThe S

2 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product Overviewan existing or OEM/customer-supplied starter. It is comprised

110 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationWrite ExampleParameter 46; Motor FLC — The value which is to b

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 111Communication Chapter 8Parameters 88 to 103 are used to configure the DataLinks. For

112 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 8 CommunicationNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 113Chapter 9TroubleshootingGeneral Notes and WarningsFor safety of maintenance personnel

114 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingThe following flowchart is provided to aid in quick troubles

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 115Troubleshooting Chapter 9Table 18 - Fault Display ExplanationDisplay Fault Code Possi

116 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingUnderload 23 • Broken motor shaft • Broken belts, tool bits,

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 117Troubleshooting Chapter 9Table 19 - Motor Will Not Start – No Output Voltage to the M

118 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingTable 23 - Miscellaneous Situations(1)Display Possible Cause

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 119Troubleshooting Chapter 9Control Module RemovalThe control module is not intended for

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 3Product Overview Chapter 1SMC Flex™ Control ModuleThe MV SMC Flex controller offers a f

120 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingVoltage Sensing Board Replacement1. Ensure there is no power

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 121Troubleshooting Chapter 9Current Loop Power Supply The current loop gate driver (CLGD

122 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingCircuit Board ReplacementThe replacement of printed circuit

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 123Troubleshooting Chapter 9Power Circuit TroubleshootingThyristor (SCR) TestingIf a pow

124 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingSCR Replacement ProcedureA. Remove SCR Stack from UnitFor al

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 125Troubleshooting Chapter 9B. Replace SCRs1. Remove the shorting bar. Measure the resis

126 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 Troubleshooting8. Tighten the center nut until the indicator washer becomes

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 127Troubleshooting Chapter 9Figure 50 - Upper Low Voltage Panel and Power Cell Detail (1

128 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 51 - Power Module Assembly (one phase) • 1000/1300/15

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 129Troubleshooting Chapter 9Figure 53 - Removal of SCR (1000 to 240 V, 180/360A)To Remov

4 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewSelectable Kickstart(2)Selectable kickstart provides a power

130 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 54 - Power Module Assembly (one phase) • 3300/4160V,

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 131Troubleshooting Chapter 9Figure 56 - Removal of SCR 2 and SCR 4 (3300 to 4160V, 180/3

132 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 57 - Power Module Assembly (one phase) • 5500/6900V,

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 133Troubleshooting Chapter 9Figure 59 - Power Module Assembly (one phase) with Boards an

134 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 61 - 6900V SCR Replacement, 180/360AFigure 62 - Remov

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 135Troubleshooting Chapter 9Figure 63 - Power Module Assembly (one phase) • 2300V, 600AF

136 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 65 - Power Module Assembly (one phase) • 5500/6900V,

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 137Troubleshooting Chapter 9Snubber and Resistor Circuit TestingIf the resistance checks

138 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 66 - Voltage Sensing BoardPBTo Interface BoardGround

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 139Troubleshooting Chapter 9Measure across R2, R4, R6, R10, R12, R14, R18, R20 and R22 l

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 5Product Overview Chapter 1Dual Ramp Start(3)This starting mode is useful for applicatio

140 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 67 - Typical 1500/2400V Module Wiring (180/360A)LEGEN

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 141Troubleshooting Chapter 9Figure 68 - Typical 1500/2400V Module Wiring (600A)LEGEND:RR

142 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingFigure 69 - Typical 3300/4160V Module Wiring (180/360/600A)L

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 143Troubleshooting Chapter 9Figure 70 - Typical 6900V Module Wiring (180/360/600A)LEGEND

144 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 9 TroubleshootingNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 145Chapter 10MaintenanceSafety and PreventativeThe Maintenance Technician should become

146 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 10 MaintenanceSome parts of other devices are factory lubricated – if lubrica

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 147Maintenance Chapter 10Solid-State DevicesSolid-state devices require little more than

148 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 10 Maintenance“Keep Good Maintenance Records”This rule will be most helpful i

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 149Maintenance Chapter 10Environmental ConsiderationsHazardous MaterialsEnvironmental pr

6 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewPreset Slow Speed This option can be used in applications tha

150 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 10 Maintenance•In Case Of FireThis product is highly protected against arcing

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 151Appendix ASpecificat ions1560E/1562E SMC Flex SpecificationsTable 25 - Specifications

152 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix A Specifications Short Circuit ProtectionThe power electronics unit must be

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 153Specifications Appendix ATable 26 - Altitude DeratingTable 27 - Area Available for Ca

154 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix A Specifications Table 28 - Shipping Weights and Dimensions(1)Current Rating

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 155Specifications Appendix ATable 29 - Power Bus and Ground BusDescription Specification

156 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix A Specifications Table 30 - Power Fuses and LossesDescription Specifications

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 157Specifications Appendix ATable 31 - Control Wire and Power WireDescription Specificat

158 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix A Specifications Notes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 159Appendix BParameter InformationParameter ListTable 32 - Parameter ListGroup Parameter

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 7Product Overview Chapter 1Linear deceleration does not need to be used, even if linear

160 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix B Parameter Information Group Parameter Description Parameter NumberUnits Mi

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 161Parameter Information Appendix BGroup Parameter Description Parameter NumberUnits Min

162 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix B Parameter Information Group Parameter Description Parameter NumberUnits Mi

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 163Parameter Information Appendix BGroup Parameter Description Parameter NumberUnits Min

164 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix B Parameter Information Notes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 165Appendix C1560E and 1562E Relay ControlFunctional Description The following functiona

166 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlIf the motor has started, the unit is in the

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1671560E and 1562E Relay Control Appendix Ccontactor. The unit initiates a controlled st

168 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlBulletin 1560E • Basic Control – With Control

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1691560E and 1562E Relay Control Appendix CWith the Local-Off-Remote selector switch in

8 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewProtection and DiagnosticsThe MV SMC Flex controller is capab

170 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlFigure 71 - Typical Bulletin 1562E Relay Cont

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1711560E and 1562E Relay Control Appendix CFigure 72 - Typical Bulletin 1562E Relay Cont

172 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlFigure 73 - Bulletin 1562E Relay Control Circ

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1731560E and 1562E Relay Control Appendix CFigure 74 - Bulletin 1562E Relay Control Circ

174 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlFigure 75 - Bulletin 1560E Relay Control Circ

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1751560E and 1562E Relay Control Appendix CFigure 76 - Bulletin 1560E Relay Control Circ

176 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlFigure 77 - Bulletin 1560E Relay Control Circ

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 1771560E and 1562E Relay Control Appendix CFigure 78 - Typical Bulletin 1560E Relay Cont

178 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix C 1560E and 1562E Relay ControlNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 179Appendix DArcShield Unit InformationOverviewArcShield units have a robust arc resista

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 9Product Overview Chapter 1Figure 9 - Overload Trip CurvesFigure 10 - Restart Trip Curve

180 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix D ArcShield Unit InformationExhaust Systems: Chimney or Plenum OptionPlenum

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 181ArcShield Unit Information Appendix DFigure 80 - Cross-section of plenum extension, d

182 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix D ArcShield Unit InformationFigure 81 - Plenum Exit Left with Extension(s) t

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 183ArcShield Unit Information Appendix DFigure 83 - Chimney Exhaust Space RequirementsMi

184 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix D ArcShield Unit InformationAdditional NotesThe walls of the plenum exit are

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 185Appendix EArcShield Plenum Installation InstructionsThe following instructions are pr

186 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix E ArcShield Plenum Installation InstructionsFigure 84 - Plenum Exhaust Label

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 187ArcShield Plenum Installation Instructions Appendix EFigure 85 - Various Plenum Compo

188 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix E ArcShield Plenum Installation InstructionsFigure 86 - ArcShield Line-upPle

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 189ArcShield Plenum Installation Instructions Appendix ECabinet PreparationIn preparatio

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and opera

10 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewUnderload(4)Utilizing the underload protection of the MV SMC

190 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix E ArcShield Plenum Installation InstructionsFigure 90 - Plenum PlacementSTEP

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 191ArcShield Plenum Installation Instructions Appendix ESTEP 3 – Sequence of Final Assem

192 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix E ArcShield Plenum Installation InstructionsSTEP 5 – Extension and Elbow Ass

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 193ArcShield Plenum Installation Instructions Appendix ESTEP 6 – Mounting Extension/Elbo

194 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix E ArcShield Plenum Installation InstructionsSTEP 7 – Additional Mounting Sup

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 195Appendix FArcShield Chimney Installation InstructionsThe following instructions are p

196 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix F ArcShield Chimney Installation InstructionsFigure 102 - ArcShield Line-ups

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 197ArcShield Chimney Installation Instructions Appendix FChimney Placement on StructureO

198 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix F ArcShield Chimney Installation InstructionsNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 199Appendix GSpare PartsPower StacksTable 33 - Replacement SCRs(1)Table 34 - Complete Po

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 11Product Overview Chapter 1Unbalance(6)The MV SMC Flex is able to detect an unbalance i

200 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix G Spare PartsTable 36 - Common PartsTable 37 - AccessoriesQuantity Descripti

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 201Spare Parts Appendix GNotes: 1. Reference only.2. 1503 – For OEM products, refer to O

202 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix G Spare PartsNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 203Appendix HAccessoriesAccessoriesTable 38 - AccessoriesDescription Description/Used Wi

204 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Appendix H AccessoriesNotes:

Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellau

12 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 12 - Jam Detection(7)Ground FaultIn isolated or high

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 13Product Overview Chapter 1Ground Fault AlarmThe MV SMC Flex will indicate a Ground Fau

14 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 13 illustrates the required PTC sensor characteristic

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 15Product Overview Chapter 1Line FaultsThe MV SMC Flex controller continually monitors l

16 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewMeteringPower monitoring parameters include:• Three-phase cu

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 17Product Overview Chapter 1CommunicationA serial interface port (DPI) is provided as st

18 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewStatus IndicationAll auxiliary contacts can be programmed as

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 19Product Overview Chapter 1Network inputs can be obtained through proper programming of

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 3Table of ContentsPrefaceService Procedure . . . . . . . . . . . . . . . . . . . . . . .

20 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewPump Application Considerations1. Consult factory if start t

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 21Product Overview Chapter 1Braking Control OptionsThe Braking Control options (Smart Mo

22 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewInterface BoardThis circuit board takes current transformer

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 23Product Overview Chapter 1Figure 18 - Typical MV SMC Flex Power System • Bulletin 1562

24 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 19 - Typical MV SMC Flex Power System • Bulletin 1560

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 25Product Overview Chapter 1Functional DescriptionThe following functional descriptions

26 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewIf the motor has started, the unit is in the bypass mode, an

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 27Product Overview Chapter 1An uncontrolled, or coast stop, can be achieved via DPI or b

28 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewBulletin 1560E • Basic Control – With Controlled StopWhen wi

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 29Product Overview Chapter 1Bulletin 1560E • DPI Control – With Controlled StopThe contr

4 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Table of ContentsFunctional Description . . . . . . . . . . . . . . . . . . . . . . . .

30 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 20 - Typical Bulletin 1562E IntelliVAC Control Circui

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 31Product Overview Chapter 1Figure 21 - Typical Bulletin 1562E IntelliVAC Control Circui

32 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 22 - Typical Bulletin 1562E IntelliVAC Control Circui

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 33Product Overview Chapter 1Figure 23 - Typical Bulletin 1562E IntelliVAC Control Circui

34 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 24 - Typical Bulletin 1560E IntelliVAC Control Circui

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 35Product Overview Chapter 1Figure 25 - Typical Bulletin 1560E IntelliVAC Control Circui

36 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewFigure 26 - Typical Bulletin 1560E IntelliVAC Control Circui

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 37Product Overview Chapter 1Figure 27 - Typical Bulletin 1560E IntelliVAC Control Circui

38 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 1 Product OverviewNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 39Chapter 2InstallationReceivingIt is the responsibility of the user to thoroughly inspe

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 5Table of ContentsChapter 3Commissioning ProcedurePreliminary Setup . . . . . . . . . .

40 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationGeneral PrecautionsIn addition to the precautions listed through

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 41Installation Chapter 2C. The equipment must be kept clean. Dust buildup inside the enc

42 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationEach power feeder from the substation transformer to the control

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 43Installation Chapter 2To make power connections for a two-high cabinet, refer to Figur

44 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationBulletin 1562EFigure 28 - Cabinet Layout • 1562E – 180/360A, 240

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 45Installation Chapter 2Figure 29 - Incoming Line Cable Connections (viewed from the rea

46 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationBulletin 1560EFigure 31 - Power Connections • 1560E – 180/360A,

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 47Installation Chapter 2Figure 32 - Power Connections • 1560E – 180/360A, 5500 to 6900V

48 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationFigure 33 - Power Connections • 1560E – 600A, 2400 to 6900V (Not

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 49Installation Chapter 2Bulletin 1503EFor 1503E, refer to applicable documentation from

6 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Table of ContentsChapter 6OptionsOverview . . . . . . . . . . . . . . . . . . . . . . .

50 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationInstallationPhysical LocationThe controller is designed for limi

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 51Installation Chapter 2Control CablesControl cable entry/exit should be located near th

52 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationFigure 34 - Typical One-Line Diagram(Showing 2 Different Styles

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 53Installation Chapter 2• The capacitance in combination with the line and motor impedan

54 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationEMC ComplianceThe following guidelines are provided for EMC inst

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 55Installation Chapter 2• To meet produce susceptibility requirements, ferrite cores nee

56 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 2 InstallationControl Terminal DesignationsAs shown in Figure 35, the SMC Flex

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 57Chapter 3Commissioning ProcedurePreliminary SetupA. Ensure the work area is clean and

58 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedureSystem CharacteristicsJob Name: _____________________

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 59Commissioning Procedure Chapter 3IMPORTANT COMMISSIONING CHECKS• Inspect the equipment

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 7Table of ContentsCircuit Board Replacement . . . . . . . . . . . . . . . . . . . . . .

60 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning Procedure• Complete Power Supply Tests (refer to Power Supply

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 61Commissioning Procedure Chapter 3If the factory settings are not suitable for the appl

62 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedureFigure 36 - Typical MV SMC Flex Power System Wiring D

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 63Commissioning Procedure Chapter 3Figure 37 - Connection and Test Information for Inter

64 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedurePower Supply Tests1. Isolate incoming power.2. Open t

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 65Commissioning Procedure Chapter 36. With the gate pulses on, check the voltage again o

66 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedureFigure 40 - Gate Pulse Detail – Typical SCR (ABB)Figu

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 67Commissioning Procedure Chapter 312. Open the switch SW2 on the interface board (see F

68 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedureResistance ChecksTo ensure that resistors and connect

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 69Commissioning Procedure Chapter 3Software will be used to scale the output to show the

8 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Table of ContentsAppendix DArcShield Unit InformationOverview . . . . . . . . . . . . .

70 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 3 Commissioning ProcedureNotes:

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 71Chapter 4ProgrammingOverviewThis chapter provides a basic understanding of the program

72 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingFigure 42 - Menu Structure HierarchySelect language being deploye

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 73Programming Chapter 4Figure 43 - Menu Structure HierarchyMotor ProtectionCommunication

74 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingTable 6 - Parameter Linear List(1)Parameter No. Description Param

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 75Programming Chapter 4PasswordThe SMC Flex Controller allows the user to limit access t

76 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingParameter ManagementBefore you begin programming, it is important

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 77Programming Chapter 4Electrically Erasable Programmable Read-Only Memory (EEPROM)The S

78 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingParameter ModificationAll parameters are modified using the same

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 79Programming Chapter 4Soft StartThe following parameters are specifically used to adjus

Rockwell Automation Publication 7000A-UM200C-EN-P - June 2014 9PrefaceService ProcedureFor your convenience, the Rockwell Automation Global Manufactur

80 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingDual Ramp StartThe SMC Flex controller provides the user with the

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 81Programming Chapter 4Full Voltage StartThe SMC Flex controller may be programmed to pr

82 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingPreset Slow SpeedThis control mode may be configured to allow slo

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 83Programming Chapter 4Parameter OptionKickstart TimeA boost current is provided to the

84 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingMotor ProtectionWhile the Basic Setup group allows the user to ge

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 85Programming Chapter 4Example SettingsUndervoltage(1)With Line Voltage programmed for 4

86 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 4 ProgrammingMotor InformationThe Basic Setup and Overload programming group a

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 87Chapter 5MeteringOverviewWhile the SMC Flex controller operates your motor, it also mo

88 Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013Chapter 5 MeteringThe metering values that are displayed on the SMC Flex can be modifi

Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 89Chapter 6OptionsOverviewThe SMC Flex controller offers a variety of unique control pro