Rockwell-automation MV SMC Flex Motor Controller (for Series K or late Manual de usuario Pagina 7
- Pagina / 216
- Tabla de contenidos
- SOLUCIÓN DE PROBLEMAS
- MARCADORES
Valorado. / 5. Basado en revisión del cliente
Rockwell Automation Publication 1560E-UM051F-EN-P - June 2013 7
Table of Contents
Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Power Circuit Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Thyristor (SCR) Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
SCR Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Snubber and Resistor Circuit Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Snubber Resistor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Chapter 10
Maintenance
Safety and Preventative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Vacuum Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Solid-State Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Static-Sensitive Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Overload Maintenance After a Fault Condition. . . . . . . . . . . . . . . . 147
Final Check Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
“Keep Good Maintenance Records”. . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Power Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Control Components – Electronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Interlocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Environmental Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Hazardous Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Appendix A
Specifications
1560E/1562E SMC Flex Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Appendix B
Parameter Information
Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Appendix C
1560E and 1562E Relay Control
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Bulletin 1562E • Basic Control – Controlled Start only . . . . . . . . 165
Bulletin 1562E • Basic Control – With Controlled Stop . . . . . . . 165
Bulletin 1562E • DPI Control – Controlled Start only . . . . . . . . . 166
Bulletin 1562E • DPI Control – With Controlled Stop . . . . . . . . 166
Bulletin 1560E • Basic Control – Controlled Start only . . . . . . . . 167
Bulletin 1560E • Basic Control – With Controlled Stop . . . . . . . 168
Bulletin 1560E • DPI Control – Controlled Start only . . . . . . . . . 168
Bulletin 1560E • DPI Control – With Controlled Stop . . . . . . . . 168
- User Manual 1
- Series K (or later) 1
- Important User Information 2
- Chapter 2 4
- Installation 4
- Table of Contents 5
- Service Procedure 9
- Product Overview 11
- 1560E – Retrofit Controller 12
- Starting Modes 13
- Selectable Kickstart 14
- Current Limit Start 14
- Dual Ramp Start 15
- Full Voltage Start 15
- Preset Slow Speed 16
- Soft Stop 17
- Protection and Diagnostics 18
- Class 10 19
- Class 15 19
- Class 20 19
- Class 30 19
- Underload 20
- Undervoltage 20
- Overvoltage 20
- Unbalance 21
- Ground Fault 22
- Thermistor/PTC Protection 23
- PTC Trip 24
- Line Faults 25
- Excessive Starts/Hour 25
- Overtemperature 25
- Metering 26
- Programming 27
- Status Indication 28
- Control Options 29
- Hardware Description 31
- Interface Board 32
- Product Overview Chapter 1 33
- Chapter 1 Product Overview 34
- Functional Description 35
- Local/Off/Remote 42
- General Precautions 50
- Transportation and Handling 50
- Installation Site 50
- Mounting 51
- Grounding Practices 51
- Power Connections 52
- Bulletin 1560E 53
- Bulletin 1562E 54
- Power Wiring 59
- Interlocking 59
- Control Cables 61
- Fiber-Optic Cables 61
- Surge Arrestor Protection 62
- Motor Overload Protection 63
- EMC Compliance 64
- Control Power 65
- Control Terminal 66
- Designations 66
- Commissioning Procedure 67
- System Characteristics 68
- Preliminary Check 70
- Hi-Pot and Megger Test 71
- +5 +15 73
- Power Supply Tests 74
- Microseconds 76
- Milliseconds 76
- Control Function Tests 77
- Resistance Checks 78
- Voltage Sensing Module 78
- Start-Up 79
- Password 85
- Parameter Management 86
- Parameter Modification 88
- Soft Start 89
- Linear Speed 91
- Stop Control 91
- Basic Setup 92
- Motor Protection 94
- Example Settings 95
- Motor Information 96
- Chapter 6 99
- Overview 99
- Programming Parameters 101
- Control Wiring 103
- Chapter 6 Options 104
- Diagnostics 105
- Clear Fault 106
- Fault Buffer 106
- Indication 107
- Fault and Alarm Auxiliary 107
- Fault Definitions 108
- Chapter 7 Diagnostics 110
- Communication 111
- Human Interface Module 112
- Communication Chapter 8 113
- HIM Control Enable 114
- Control Enable 116
- Loss of Communication and 116
- Network Faults 116
- SMC Flex Specific 116
- Information 116
- Default Input/Output 117
- Configuration 117
- Variable Input/Output 117
- SMC Flex Bit Identification 118
- Reference/Feedback 119
- Parameter Information 119
- Scale Factors for PLC 119
- Display Text Unit Equivalents 120
- Configuring DataLinks 120
- Updating Firmware 121
- Chapter 8 Communication 122
- Troubleshooting 123
- (1) Prestart fault indication 126
- Table 22 - Irregular Starts 127
- Chapter 1 128
- Control Module Removal 129
- Voltage Feedback Circuit 129
- Voltage Sensing Board 130
- Replacement 130
- Current Loop Power Supply 131
- Circuit Board Replacement 132
- Power Circuit 133
- SCR Replacement Procedure 134
- B. Replace SCRs 135
- C. Install Refurbished Stack 136
- Troubleshooting Chapter 9 137
- Figure 52 - Heatsink Clamp 138
- Figure 55 - Heatsink Clamp 140
- Snubber and Resistor Circuit 147
- Snubber Resistor 149
- THERMISTOR 153
- Chapter 9 Troubleshooting 154
- Maintenance 155
- Vacuum Bottles 156
- Terminals 156
- Solid-State Devices 157
- Static-Sensitive Items 157
- Final Check Out 157
- Chapter 10 Maintenance 158
- Environmental 159
- Considerations 159
- •In Case Of Fire 160
- Disposal 160
- Appendix A 161
- Table 26 - Altitude Derating 163
- Appendix A Specifications 168
- (2) Brake module only 170
- (3) Do not set below 70 170
- (2) Refer to Chapter 3 171
- (1) Read-only parameter 173
- (2) Pump modules only 173
- (3) Brake modules only 173
- 1560E and 1562E Relay Control 175
- INPUT POWER 184
- ArcShield Unit Information 189
- Exhaust Systems: Chimney or 190
- Plenum Option 190
- Plenum Exhaust 191
- X *Y* H = 11 m 192
- [390 cubic feet] 192
- Minimum H1: 1.7m (67”) 193
- Minimum H: 1m (37”) 193
- Chimney Exhaust 194
- Additional Notes 194
- Chimney Information 194
- Appendix E 195
- Recommended Torque 195
- Plenum Bracing 195
- DANGER DANGER 196
- General Plenum Layout for 197
- ArcShield Line-up 197
- STEP 1 – Mounting a Single 198
- Cabinet Preparation 199
- STEP 2 – Alignment of “Side 200
- STEP 3 – Sequence of Final 201
- Assembly 201
- STEP 5 – Extension and Elbow 202
- STEP 6 – Mounting 203
- Extension/Elbow to Plenum 203
- “Line-up” 203
- STEP 7 – Additional 204
- Mounting Support 204
- 1/4-20 fasteners 207
- Spare Parts 209
- Table 36 - Common Parts 210
- Table 37 - Accessories 210
- Spare Parts Appendix G 211
- Appendix G Spare Parts 212
- Accessories 213
- Appendix H Accessories 214
- Rockwell Automation Support 216
- Documentation Feedback 216
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