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MV SMC Flex Motor Controller (for Series K or late
Manual de usuario
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10
Rockwell Automation Publicati
on 7000A-UM200C-EN-P
- June 2014
Preface
Notes
:
1
2
...
5
6
7
8
9
10
11
12
13
14
15
...
215
216
User Manual
1
Series K (or later)
1
Important User Information
2
Chapter 2
4
Installation
4
Table of Contents
5
Service Procedure
9
Product Overview
11
1560E – Retrofit Controller
12
Starting Modes
13
Selectable Kickstart
14
Current Limit Start
14
Dual Ramp Start
15
Full Voltage Start
15
Preset Slow Speed
16
Soft Stop
17
Protection and Diagnostics
18
Class 10
19
Class 15
19
Class 20
19
Class 30
19
Underload
20
Undervoltage
20
Overvoltage
20
Unbalance
21
Ground Fault
22
Thermistor/PTC Protection
23
PTC Trip
24
Line Faults
25
Excessive Starts/Hour
25
Overtemperature
25
Metering
26
Programming
27
Status Indication
28
Control Options
29
Hardware Description
31
Interface Board
32
Product Overview Chapter 1
33
Chapter 1 Product Overview
34
Functional Description
35
Local/Off/Remote
42
General Precautions
50
Transportation and Handling
50
Installation Site
50
Mounting
51
Grounding Practices
51
Power Connections
52
Bulletin 1560E
53
Bulletin 1562E
54
Power Wiring
59
Interlocking
59
Control Cables
61
Fiber-Optic Cables
61
Surge Arrestor Protection
62
Motor Overload Protection
63
EMC Compliance
64
Control Power
65
Control Terminal
66
Designations
66
Commissioning Procedure
67
System Characteristics
68
Preliminary Check
70
Hi-Pot and Megger Test
71
+5 +15
73
Power Supply Tests
74
Microseconds
76
Milliseconds
76
Control Function Tests
77
Resistance Checks
78
Voltage Sensing Module
78
Start-Up
79
Password
85
Parameter Management
86
Parameter Modification
88
Soft Start
89
Linear Speed
91
Stop Control
91
Basic Setup
92
Motor Protection
94
Example Settings
95
Motor Information
96
Chapter 6
99
Overview
99
Programming Parameters
101
Control Wiring
103
Chapter 6 Options
104
Diagnostics
105
Clear Fault
106
Fault Buffer
106
Indication
107
Fault and Alarm Auxiliary
107
Fault Definitions
108
Chapter 7 Diagnostics
110
Communication
111
Human Interface Module
112
Communication Chapter 8
113
HIM Control Enable
114
Control Enable
116
Loss of Communication and
116
Network Faults
116
SMC Flex Specific
116
Information
116
Default Input/Output
117
Configuration
117
Variable Input/Output
117
SMC Flex Bit Identification
118
Reference/Feedback
119
Parameter Information
119
Scale Factors for PLC
119
Display Text Unit Equivalents
120
Configuring DataLinks
120
Updating Firmware
121
Chapter 8 Communication
122
Troubleshooting
123
(1) Prestart fault indication
126
Table 22 - Irregular Starts
127
Chapter 1
128
Control Module Removal
129
Voltage Feedback Circuit
129
Voltage Sensing Board
130
Replacement
130
Current Loop Power Supply
131
Circuit Board Replacement
132
Power Circuit
133
SCR Replacement Procedure
134
B. Replace SCRs
135
C. Install Refurbished Stack
136
Troubleshooting Chapter 9
137
Figure 52 - Heatsink Clamp
138
Figure 55 - Heatsink Clamp
140
Snubber and Resistor Circuit
147
Snubber Resistor
149
THERMISTOR
153
Chapter 9 Troubleshooting
154
Maintenance
155
Vacuum Bottles
156
Terminals
156
Solid-State Devices
157
Static-Sensitive Items
157
Final Check Out
157
Chapter 10 Maintenance
158
Environmental
159
Considerations
159
•In Case Of Fire
160
Disposal
160
Appendix A
161
Table 26 - Altitude Derating
163
Appendix A Specifications
168
(2) Brake module only
170
(3) Do not set below 70
170
(2) Refer to Chapter 3
171
(1) Read-only parameter
173
(2) Pump modules only
173
(3) Brake modules only
173
1560E and 1562E Relay Control
175
INPUT POWER
184
ArcShield Unit Information
189
Exhaust Systems: Chimney or
190
Plenum Option
190
Plenum Exhaust
191
X *Y* H = 11 m
192
[390 cubic feet]
192
Minimum H1: 1.7m (67”)
193
Minimum H: 1m (37”)
193
Chimney Exhaust
194
Additional Notes
194
Chimney Information
194
Appendix E
195
Recommended Torque
195
Plenum Bracing
195
DANGER DANGER
196
General Plenum Layout for
197
ArcShield Line-up
197
STEP 1 – Mounting a Single
198
Cabinet Preparation
199
STEP 2 – Alignment of “Side
200
STEP 3 – Sequence of Final
201
Assembly
201
STEP 5 – Extension and Elbow
202
STEP 6 – Mounting
203
Extension/Elbow to Plenum
203
“Line-up”
203
STEP 7 – Additional
204
Mounting Support
204
1/4-20 fasteners
207
Spare Parts
209
Table 36 - Common Parts
210
Table 37 - Accessories
210
Spare Parts Appendix G
211
Appendix G Spare Parts
212
Accessories
213
Appendix H Accessories
214
Rockwell Automation Support
216
Documentation Feedback
216
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