Rockwell-automation SD3000 Drive Configuration, Programming Manual de usuario

Distributed Power SystemSD3000 Drive Configurationand ProgrammingInstruction Manual S-3006-1RELIANCErELECTRIC Cl

2.1.1Rules for Configuring/Selecting Drives for the UDC Module1.Both A and B drives do not have to be used. (You can configure only one.)2. Your A/B d

Appendix E(Continued)380 and 460 VAC Line Voltage - S6 Drive1 Model Number 1HP (Kw)D-C Output Volts 1 D-C Output Amps 1CT Turns RatioII30300-l s I 2-

Appendix E(Continued)575 VAC Line Voltage - S6 DriveModel NumberHP (KW)30302-TE60-1 80 (45-l 35)D-C Output Volts D-C Output Amps CT Turns Ratio600 85

Appendix FArmature Current Feedback ResolutionCurrent feedback normally has between 12 and 13 bits of resolution. This resolution may be degraded if a

Appendix F(Continued)To determine how low full load current can go before the gain will be limited, and resolution degraded, usethe following equation

Appendix GDrive Control Register Operating StatesThe following table indicates which Drive Control register (100/1 100) commands can be executed at t

Appendix HField Current Regulation Algorithm with Field Weakening Turned OffI-Field Current Regulation AlgorithmFML-RUN@,FMLFML-ON@On/OffImSequenceIII

Appendix IInstantaneous Overcurrent Trip PointThe instantaneous overcurrent (IOC) trip point is a function of the maximum current limit value and them

lM/N 61 C351 2-Channel Analog Current Input/Output RaillM/N 61 C365 4-Channel Analog Current Output RaillM/N 61C366 4-Channel Analog Voltage Output

Appendix JD-C Amp Rating Parameter PrecautionsNormally, the D-C Amp rating parameter is automatically filled in by the system after the user selects a

Forward To,: Reliance ElectricV*S DrivesTechnical Writing Group24701 Euclid Ave.Cleveland, OH 44117VW DRIVESDOCUMENTATION IMPROVEMENT FORMTechnical Wr

TRAINING AND AUDIO/VISUAL PRODUCTSReliance Electric offers a wide variety of Industrial Training courses for electricians, electronic technicians and

Reliance Electric / 24703 Euclid Avenue / Cleveland, Ohio 44117 / (216) 266-7000Printed in USA.s-3006-1RELIANCErELECTRIC flFebruary 1995

2.2.1 Armature Power Module Data ScreenThe Armature Power Module Data Screen allows you to enter specific information about the PowerModule and motor

Armature Power Module Rating SelectionsYou can enter Power Module ratings either manually or automatically through the W/D list.l W/D ListYou can cho

This value is also used to scale the current feedback and may range from 100 to 400%. Themaximum amps produced by the Power Module can be calculated f

D-C AmpsEnter the Field Power Module’s D-C Amps output value which can range from 1 to 100 Amps.There is no default value. This value is found on the

Figure 2.4 - Speed Feedback Parameter Entry Screen With No Feedback Device SelectedFigure 2.5 - Speed Feedback Parameter Entry Screen With A Resolver

view0Armature PM Data0Field PM Data0Meter Port SelectionrSpeed Feedback Type0 No Speed Feedback0Resolver@ Analog TachResolver Type@ None0 xl0 x20 x5Fi

l Motor Base Speed (RPM)Speed Safety Data SelectionsEnter the motor’s base speed. This value is the motor’s top operating speed under full field and i

Figure 2.8 shows the values that can be displayed on the PMI meter ports. These values aredescribed in detail in chapter 3. You must enter a Minimum V

The information in the user’s manual is subject to change without notice.ONLY QUALlFlED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTIONOPERATION

PMI meter ports can also be set up on-line using the “Setup UDC” selection from the Monitor menuas described in the AutoMax Programming Executive inst

3.0 CONFIGURING THE UDC MODULE’S REGISTERSONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION ANDOPERATION OF THIS EQUIPMENT AND THE HA

lThe Application Registers Updated Every Nth Scan view is used to configure the applicationregisters that are used for the passing of application-spec

Table 3.2 - UDC Module Dual Port Memory Register Organization1 Registers FunctionIO-2324-7980-8990-99Rail I/O port registersSystem Use OnlyUDC/PMI com

3.1 Rail I/O Port Registers (Registers O-23)The Rail I/O Port 0 and Port 1 views are used to assign variable names to the rail ports on the PMI. Ifyou

Table 3.4 - Fault Register and Check Bit Fault Counter Register Usagefor a Digital l/O Rail or 4-Output Analog Rail ModuleBit 8: No device plugged int

Table 3.6 - Fault Register and Check Bit Fault Counter RegisterUsage for a 2-Output/2=lnput Analog Rail ModuleBit 4: Analog Channel 2 Input Over-Range

80/1 080 UDC Module Ports A/B Status Register (Continued)Bit: 1Hex Value: 0002HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED:

80/1 080UDC Module Ports A/B Status Register (Continued)Bit: 6Hex Value: 0040HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED: N

80/1 080 UDC Module Ports A/B Status Register (Continued)Bit: 11Hex Value: 0800HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED:

Table of Contents1 .O Introduction . . . . . ...l-l1 .1 Related Publications. . . . .

84/1 084PMI A/B Status RegisterThe PMI A/B Status register contains bits which describe any errors or warnings reported by the PMIrelated to UDC/PMI c

84/1 084PMI A/B Status Register (Continued)Bit: 5Hex Value: 0020HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED: N/ADescriptio

84/1 084PMI A/B Status Register (Continued)Bit: 13Hex Value: 2000HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED: N/ADescription

87/1087PMI A/B Format Error Count RegisterHex Value: N/ASug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED: N/ADescription: This reg

3.3Command Registers (Registers 100/1 99/1 100-1199)The Command Registers view is used to configure command registers. These registers are used forcom

100/1 100Drive Control Register (Continued)Bit: 3Hex Value: 0008HSug. Var. Name: CML_ATR@Range: N/AAccess: Read/WriteUDC Error Code: N/ALED: N/ADe

1 00/1 100 Drive Control Register (Continued)Bit: 7Hex Value: 0080HSug. Var. Name: FML_ATR@Range: N/AAccess: Read/WriteUDC Error Code: N/ALED: N/ADes

100/1 100 Drive Control Register (Continued)Bit: 15Hex Value: 8000HSug. Var. Name: UDC_RUN@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADesc

101/1 101 I/O Control Register (Continued)Bit: 6Hex Value: 0040HSug. Var. Name: RES_CAL@Range: N/AAccess: Read/WriteUDC Error Code: N/ALED: N/ADescr

101 /1 101 I/O Control Register (Continued)Bit: 15Hex Value: 8000HSug. Var, Name: UDC_LB@Range: N/AAccess: Read/WriteUDC Error Code: N/ALED: N/A

AppendicesAppendix ASD3000 Drive Register Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104/1 104 Field Test Angie RegisterHex Value: N/ASug. Var. Name: FML_ALPHA%Range: 5 to 180Access: Read/WriteUDC Error Code: N/ALED: N/ADescriptio

3.4Feedback Registers (Registers 200-299, 1200-1 299)The Feedback Registers view is used to configure the feedback registers that display the currents

200/1 200 Drive Status Register (Continued)Bit: 4Hex Value: 001 OHSug. Var. Name: FML_ON@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescrip

200/1 200 Drive Status Register (Continued)Bit: 10Hex Value: 0400HSug. Var. Name: PH_ABC@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescrip

201 /1 201I/O Status RegisterThese bits indicate the current state of the inputs on the Resolver & Drive I/O module.Bit: 0Hex Value: 0001 HSug. Va

201 /1 201I/O Status Register (Continued)Bit: 5Hex Value: 0020HSug. Var. Name: AUX_IN5@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: AUX IN5 on

202/1 202 Drive Fault RegisterThe bits in the Drive Fault register indicate the cause of a drive shutdown. The bits in this register arelatched until

202/1 202 Drive Fault Register (Continued)Btt: 6Hex Value: 0040HSug. Var. Name: FLT_FLD@Range: N/AAccess: Read OnlyUDC Error Code: 1006LED: PM. FLT on

202/1 202 Drive Fault Register (Continued)Bit: 10Hex Value: 0400HSug. Var. Name: FLT_OSP@Range: N/AAccess: Read OnlyUDC Error Code: 1010LED: EXT FLT o

202/1 202 Drive Fault Register (Continued)Bit: 15Hex Value: 8000HSug. Var. Name: FLT_COM@Range: N/AAccess: Read OnlyUDC Error Code: 1015LED: N/ADescri

List of FiguresFigure 2.1 - SD3000 Drive Parameter Entry Screen...2-3Figure 2.2 - Armature Power Module Par

203/1 203 Drive Warning Register (Continued)Bit: 3Hex Value: 0008HSug. Var. Name: WRN_SYN@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescr

203/1 203 Drive Warning Register (Continued)Bit: 14Hex Value: 4000HSug. Var. Name: WRN_CLK@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescr

204/1 204 SGR Diagnostic Register (Continued)Bit: 3Hex Value: 0008HSug. Var. Name: SCR_04@Range: N/AAccess: Read OnlyUDG Error Code: N/ALED: N/ADescr

204/1 204 SCR Diagnostic Register (Continued)Bit: 10Hex Value: 0400HSug. Var. Name: SCR_15@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADesc

205/1 205 Interlock Register (Continued)Bit: 2Hex Value: 0004HSug. Var. Name: WCI_GAN@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescriptio

205/1205 Interlock Register (Continued)Bit: 7Hex Value: 0080HSug. Var. Name: WCI_MCR@Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADescripti

206/1 206 A-C Line Voltage Feedback RegisterHex Value: N/ASug. Var. Name: AC_VRMS% (RMS Volts)Range: N/AAccess: Read OnlyUDC Error Code: N/ALED: N/ADe

21 1/121 1 Field Minor Loop Feedback RegisterHex Value: N/ASug. Var. Name: FML_FB%Range: -32768 to +32767Access: Read OnlyUDC Error Code: N/ALED: N

3.5Application Registers (Registers 300-599, Every Scan)(Registers 13004599, Every Nth Scan)The application registers are used to pass application-s

.-:8IN--------v----e---if$55---e--s----------Figure 3.2 - Nth Scan Interrupts

The following data types can be defined in the application register area: boolean (bit), integer (16bits), double integer (32 bits), and real (32 bits

1000UDC Test Switch Inputs Register (Continued)Bit: 2Hex Value: 0004HSug. Var. Name: SWIT_DN@Range: N/AAccess: Read onlyUDC Error Code: N/ALED: N/ADe

3.6.2 UDC Module Meter Port Setup Registers (Registers 10014017)Registers 1001-l 017 are used to configure the UDC module’s meter ports. This configur

This means that although the actual data is being updated, the meter port output will change onlywhen the data changes by 32 or more counts. This leve

Meter Port 11002 UDC Module Meter Port 1 Register Number RegisterHex Value: N/ASug. Var. Name: N/ARange: N/AAccess: Read/WriteUDC Error Code: N/ALED:

Meter Port 21008 UDC Module Meter Port 2 Register Number RegisterHex Value: N/ASug. Var. Name: N/ARange: N/AAccess: Read/WriteUDC Error Code: N/ALED:

Meter Port 31010 UDC Module Meter Port 3 Register Number RegisterHex Value: N/ASug. Var. Name: N/ARange: N/AAccess: Read/WriteUDC Error Code: N/ALED

Meter Port 41014 UDG Module Meter Port 4 Register Number RegisterHex Value: N/ASug. Var. Name: N/ARange: N/AAccess: Read/WriteUDG Error Code: N/ALED:

3.7Interrupt Status and Control Registers (Registers 2000-2047)This view is used to configure registers that control the operation of interrupts to a

2000Interrupt Status Control Register (Continued)Bit: 5Hex Value: 0020HSug. Var. Name: N/ARange: N/AAccess: Read onlyUDC Error Code: N/ALED: N/ADescr

1 .0 INTRODUCTlONThe products described in this manual are manufactured or distributed by Reliance Electric IndustrialCompany.Distributed Power System

4.0 APPLICATION PROGRAMMING FOR DPS DRIVECONTROLONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION ANDOPERATION OF THIS EQUIPMENT AND

Any UDC dual port register that is to be used in a UDC task must be defined as COMMON in thetask. Recall that UDC dual port memory registers are eithe

4.2.1Typical Structure of a UDC TaskThe typical structure of a UDC task is described below. The first part of the task, described in steps 1to 4 below

Note that, unlike Control Block tasks on AutoMax Processors, UDC tasks cannot run on ahardware or software event basis. The EVENT parameter cannot be

The rate at which the CALC_RISE block parameter counts up and down is calculated so that astep from 100% to LIM_BAR will turn on the OVERLOAD in TRIP-

3.Enter the desired value into the “CURRENT” field for each LOCAL statement.The programmer can choose to enter the desired values for any local tunabl

To verify that communication between the UDC module and the PMI is resulting in up-to-datefeedback data, it is recommended that the drive’s run permis

Figure 4.2 - Data/Time Flow for UDC Module and PMI4-8

4.3 AutoMax Processor Task and UDC Task CoordinationRecall that all tasks running on AutoMax Processors have access to the UDC dual port registers, b

l S-3007 Distributed Power System Universal Drive Controller Modulel S-3008 Distributed Power System SD3000 Power Module Interface Rackl S-3009 Dis

.EE8IN-----m- ---C.-TE8NFigure 4.3 - Nth Scan Interrupts

5.0 ON-LINE OPERATIONONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION ANDOPERATION OF THIS EQUIPMENT AND THE HAZARDS INVOLVED SHOULD

5.3Running, Stopping, and Deleting UDC Application TasksWARNINGUNDERSTAND THE APPLICATION BEFORE STARTING A TASK. OUTPUTS MAY CHANGE STATE,RESULTING I

Appendix ASD3000 Drive Register ReferenceREGISTER MAPRegisters Function0-23 Rail l/O port registers24-79 System Use Only80-89 UDC/PMI comm. status

*Appendix A(Continued)FEEDBACK REGISTERS (Continued)300-599A/B205/1205 InterlockBitUDC MODULE TEST INPUTS0 Multiple CML requestsWCI_ILL@1 Arm. parame

Appendix BSD3000 Local Tunable VariablesArmature and Field Gain VariablesWith the exception of armature and field crossover frequency, armature and fi

Appendix BContinuedl FML_WCO% - Field Minor Loop Crossover FrequencyDefault Current Value: 15Low Limit: 0High Limit: 75Step: 1The value in this varia

Appendix BContinuedResolver Gain and Balance VariablesThe resolver gain and balance variable values are used to compensate for varying lengths of reso

Appendix BContinuedOpen SCR Diagnostic VariablesThe open SCR diagnostics are used to make certain that all SCRs in the Power Module are, on the averag

Appendix BContinuedThe SCR diagnostic tunables are summarized below. The first step in the diagnostics is to update a runningaverage of the current f

2.0 CONFIGURING THE UDC MODULE, REGULATORTYPE, AND PARAMETERSONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION ANDOPERATION OF THIS E

Appendix CSD3000 Control AlgorithmArmature and field current regulation in SD3000 Drives is performed by the PMI Processor. Application taskson the UD

Appendix CSD3000 Armature Current Regulation AlgorithmC-2

.----------------Rr-c-3

Appendix CSD3000 Field Current Regulation AlgorithmC-4

-a,I1iA

Appendix DStatus of Data in the AutoMax Rack after aSTOP-ALL Command or STOP-ALL FaultLOCAL tunable variablesLOCAL variablesCOMMON memory variablesA

Appendix EPower Module Model Numbers and Parameter Default Values230 VAC Line Voltage - S6 DriveModel NumberHP (KW)30300-I s l-7.5D-C Output Volts D-C