Rockwell-automation 7000 PowerFlex Medium Voltage (B Frame) Commission Manual de usuario

PowerFlex® 7000 Medium Voltage AC Drive Air-Cooled (“B” Frame)—ForGe Control(Using PanelView 550)Publication 7000-IN006-EN-PBulletin 7000 Commissionin

6 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 1 Important User InformationIf you have multiple drive types or power rang

96 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive4. Set parameter CurReg Bandwidth in Current Con

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 97Commissioning the Drive Chapter 5Figure 56 - Current regulator tuned correctly10.

98 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSet the Parameter Autotune LLeakage(220) to the

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 99Commissioning the Drive Chapter 5Flux RegulatorThree parameters determine tuning

100 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive3. Start the drive. The motor accelerates norma

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 101Commissioning the Drive Chapter 5• Regulator Limit - indicates that the torque c

102 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive1. Set the SpdReg Bandwidth parameter in Speed

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 103Commissioning the Drive Chapter 58. Set parameter SpdReg Bandwidth to the normal

104 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive3. Set Autotune Lmd to a value of 10.00. Confir

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 105Commissioning the Drive Chapter 5The other aspect of flux control is the variati

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 7Important User Information Chapter 1Commissioning Support After installation, Rock

106 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Driveby parameter Autotune Isd Step. The step respon

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 107Commissioning the Drive Chapter 5Running the LoadMotor Starting TorqueWhen start

108 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveNote: You can also capture and upload varaibles

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 109Commissioning the Drive Chapter 5Capturing DataOnce you complete the final commi

110 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveTable 2 - Oscilloscope SettingsUse the same set

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 111Commissioning the Drive Chapter 5Sample waveforms captured on ACB test points sh

112 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSample WaveformsSample waveforms captured on SC

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 113Commissioning the Drive Chapter 5Sample WaveformsSample waveforms of DC Test rec

114 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveLoad TestAfter autotuning of the drive, run the

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 115Commissioning the Drive Chapter 5Sample waveforms recorded on 18-Pulse Drive run

8 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 1 Important User Information

116 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveBypass Contactor ClosuresSample WaveformsCh1: B

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 117Commissioning the Drive Chapter 5Sample WaveformsSynchronous Transfer Test to ve

118 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSample WaveformsLive Synchronous Transfer Captu

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 119Appendix AGeneral ReferenceTorque Requirements for Threaded FastenersUnless otherwise s

120 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix A General ReferencePreventative Maintenance ScheduleRockwell Automation recogn

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 121General Reference Appendix ATable 9 - PowerFlex Speed RegulationNotes:• Speed regulatio

122 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix A General ReferenceTable 10 - PowerFlex 7000 Drive Torque Capabilities** Drive

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 123General Reference Appendix ADamper opened VT 40 110 100 Normal NoCHIPPER (WOOD)—startin

124 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix A General ReferenceTurbine, Centrifugal, deep-well VT 50 100 100 Normal NoVane

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 125Appendix BPrinting and Uploading Drive DataCapturing Drive DataYou can capture and save

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 9Chapter 2PowerFlex 7000 OverviewThe PowerFlex 7000 is a general purpose, stand-alone, med

126 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive DataFigure 69 - Blank NotePad file2. From the F

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 127Printing and Uploading Drive Data Appendix BFigure 71 - Selecting filename and director

128 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive Data8. In the ‘COM1 Properties’ window, specify

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 129Printing and Uploading Drive Data Appendix B9. Click Yes, and at the prompt, click Yes

130 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive Data12. From the File menu, click Open. In the

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 131Printing and Uploading Drive Data Appendix B15. Click Start. HyperTerminal now acts as

132 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive DataFigure 82 - HyperTerminal —stop transfer19.

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 133Printing and Uploading Drive Data Appendix B2. Run the HyperTerminal program. At the ‘C

134 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive Data7. From the File menu, select Open. Locate

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 135Printing and Uploading Drive Data Appendix B11. In the Receive File window, click Brows

10 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 2 PowerFlex 7000 OverviewRectifier DesignsActive Front-end (AFE) Rectifie

136 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix B Printing and Uploading Drive DataFigure 89 - HyperTerminal — file upload tra

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 137Appendix CSpecifications“B” Frame Drive SpecificationsATTENTION: In the event of discre

138 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix C SpecificationsDescription Specifications NEMA: 200 to 5,500 hp Power Ratin

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 139Specifications Appendix CDescription Specifications Voltage 6-Pulse 18-Pulse AFE /

140 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix C Specifications

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 141Appendix DHistory of ChangesThis appendix summarizes the revisions to this manual. Refe

142 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Appendix D History of ChangesConverted documentation from Word to FrameMakerConditional

Publication 7000-IN006B-EN-P - May 2013 Supersedes Publication 7000-IN006A-EN-P - September 2011 Copyright © 2013 Rockwell Automation, Inc. All right

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 11PowerFlex 7000 Overview Chapter 2Motor CompatibilityThe PowerFlex 7000 achieves n

12 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 2 PowerFlex 7000 OverviewSimplified Electrical Diagrams2400V with AFE Rec

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 13PowerFlex 7000 Overview Chapter 23300/4160V with AFE RectifierFigure 4 - 3300/416

14 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 2 PowerFlex 7000 Overview6600 V with AFE RectifierFigure 6 - 6600 Volt –

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 15PowerFlex 7000 Overview Chapter 2Operator InterfaceThe operator interface termina

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

16 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 2 PowerFlex 7000 Overview

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 17Chapter 3Initial Operator Interface ConfigurationThe PowerFlex 7000 “B” Frame medium vol

18 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationPCMCIA – Personal Computer Memo

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 19Initial Operator Interface Configuration Chapter 3Function (Softkeys) Keys Along

20 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationThe [Enter] key function varies

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 21Initial Operator Interface Configuration Chapter 3In the lower right corner is a

22 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationInformation WindowsCertain oper

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 23Initial Operator Interface Configuration Chapter 3In both cases, once the interfa

24 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationSome operations share common sc

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 25Initial Operator Interface Configuration Chapter 3Figure 13 - Menu hierarchyMainM

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 3Summary of ChangesNew and Updated InformationThis table details the changes made to this

26 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationFigure 14 - Menu hierarchy, con

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 27Initial Operator Interface Configuration Chapter 3Configuring the InterfaceGenera

28 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationTop-Level MenuThis screen (Figu

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 29Initial Operator Interface Configuration Chapter 3Figure 16 - Typical Help screen

30 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface Configuration• viewing the revision levels o

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 31Initial Operator Interface Configuration Chapter 3To change the duration of the d

32 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationTo change the minutes press [F5

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 33Initial Operator Interface Configuration Chapter 3Figure 23 - Configuring meter d

34 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationThe cursor highlights the first

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 35Initial Operator Interface Configuration Chapter 3Figure 27 shows the results of

4 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 Summary of ChangesNotes:

36 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface ConfigurationTo edit the drive identifier te

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 37Initial Operator Interface Configuration Chapter 3Changing Language When the driv

38 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 3 Initial Operator Interface Configuration

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 39Chapter 4Commissioning PreparationsThis chapter provides important reference material fo

40 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 4 Commissioning Preparations4. Verify critical mechanical connections for

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 41Commissioning Preparations Chapter 4Pre-Commissioning ResponsibilitiesEnsure that

42 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 4 Commissioning Preparations– 9-Pin Null Modem– 9-Pin Serial– Remote I/

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 43Commissioning Preparations Chapter 4• The PowerFlex 7000 “B” Frame Commissioning

44 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 4 Commissioning Preparations3. DC current test waveforms (dc voltage and

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 45Chapter 5Commissioning the DriveKey Steps to Commission a PF7000 DriveAs a guide for a c

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 1Table of ContentsChapter 1Important User InformationWho Should Use This Manual . . . . .

46 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveMedium Voltage Product Support MUST complete and

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 47Commissioning the Drive Chapter 5Drive Application ReviewTo ensure trouble-free c

48 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveIf the dimensional and electrical prints are not

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 49Commissioning the Drive Chapter 5Safety TestsComplete this section of the commiss

50 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveStep Down Transformer FusingThe drive uses trans

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 51Commissioning the Drive Chapter 5Clear all metal shavings from the cabinet and ta

52 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveTrace the power cabling from termination point t

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 53Commissioning the Drive Chapter 5Service DataThe Commissioning Guidelines documen

54 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveControl Power Off TestsPerform the following che

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 55Commissioning the Drive Chapter 51. Lock out and isolate the drive from medium vo

2 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Table of ContentsChapter 4Commissioning PreparationsBefore Commissioning. . . . . . . . .

56 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveResistance ChecksPrior to applying control power

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 57Commissioning the Drive Chapter 5Figure 32 - SGCT Snubber Circuit ConnectionsIf a

58 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveUsing an ohmmeter, measure the anode-to-cathode

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 59Commissioning the Drive Chapter 5Snubber Resistance (SGCT Device)Access to the sn

60 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSnubber Capacitance (SGCT Device)Turn the multim

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 61Commissioning the Drive Chapter 5Figure 36 - SCR snubber circuit connectionsIf yo

62 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveEasy access from the anode-to-cathode is availab

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 63Commissioning the Drive Chapter 5SCR Sharing Resistance TestTo test the sharing r

64 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveGate-to-Cathode ResistanceOne test that can be p

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 65Commissioning the Drive Chapter 5Snubber Resistance (SCR Device)Access to the snu

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 3Table of ContentsControl Power Tests . . . . . . . . . . . . . . . . . . . . . . . . . .

66 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSnubber Capacitance (SCR Device)Turn the multime

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 67Commissioning the Drive Chapter 5Control Power TestsAlthough there are a variety

68 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveThree-Phase Input / Single Phase InputThis confi

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 69Commissioning the Drive Chapter 5¹—Number of supplies varies based on drive confi

70 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveDefinition and Maintenance” section.Figure 43 -

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 71Commissioning the Drive Chapter 5Figure 44 - DC/DC converter (PS2)M4 (P.H.M.S.) a

72 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSGCT Power Supplies (IGDPS)Note: Refer to Figure

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 73Commissioning the Drive Chapter 5Figure 46 - Converter Cabinet Components (3300V-

74 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveFigure 47 - Converter Cabinet Components (6600V)

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 75Commissioning the Drive Chapter 5The circuitry for the IGDPS is encapsulated in e

4 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Table of ContentsAppendix AGeneral ReferenceTorque Requirements for Threaded Fasteners .

76 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveSome drive status I/O are active while performin

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 77Commissioning the Drive Chapter 5Use the following procedure:Plug the AC power co

78 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveDuring commissioning, it is not necessary to use

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 79Commissioning the Drive Chapter 5Monitor the SGCT LEDs and ensure that LEDs 4 (Gr

80 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveThe Feature Select screen highlights the first o

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 81Commissioning the Drive Chapter 5Status IndicatorsDrive status is often feedback

82 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive– Set the utilized Reference Command minimum (Sp

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 83Commissioning the Drive Chapter 53. Press EXIT [F10] to return to Parameters. Pre

84 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveConfigurable AlarmsEnsure that the configurable

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 85Commissioning the Drive Chapter 5Line Terminal Resistance MeasurementsMeasuring t

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 5Chapter 1Important User InformationThis document provides procedural information for comm

86 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveApplication of Medium VoltageBefore running the

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 87Commissioning the Drive Chapter 5ViewUse the View feature to observe the samples

88 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the DriveThe sample rate is to be set at 5 msec. This wil

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 89Commissioning the Drive Chapter 5Input Phasing CheckThere are 9 voltage test poin

90 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive3. 4U, 4V, and 4W should be leading 2U, 2V, and

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 91Commissioning the Drive Chapter 5Refer to Figure 52 for a visual representation o

92 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive3. Press DISPLAY [F4]. Scroll down to Current Co

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 93Commissioning the Drive Chapter 5• T DC Link (P#115)• R Stator (P#129)• L Total L

94 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013Chapter 5 Commissioning the Drive2. Set parameter Autotune Select in the Autotuni

Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 95Commissioning the Drive Chapter 54. Record the value of the rectifier input volta