Rockwell-automation 7000 PowerFlex Medium Voltage (B Frame) Commission Manual de usuario Pagina 51
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Rockwell Automation Publication 7000-IN006B-EN-P - May 2013 47
Commissioning the Drive Chapter 5
Drive Application Review
To ensure trouble-free commissioning, it is necessary for all involved in the start-
up to familiarize themselves with the drive line-up and application. Do not
service the equipment without a clear understanding of the equipment’s
functional design, and the equipment’s particular application. If questions arise
that are not addressed within this manual, contact your local GMS office or
Medium Voltage Support directly.
Rockwell Automation Drive Line-up Drawings
Prior to performing any service work on the drive line-up, study and understand
the electrical and dimensional drawings provided with the equipment. These
drawings contain detailed information and instructions required for
commissioning and installation of the equipment including the following:
Dimensional Drawings
• Power cable termination locations
• Ground bus locations
• Shipping split locations
• Control and medium voltage power ratings
• Drive options
• Remote I/O protocol
• PLC options
• Motor and load specifications
• Drive power component selection ratings
• Heat exchanger ratings, connections
Electrical Drawings
• Contactor locations (electrically)
• Drive topology
• General notes
• Cable isolation ratings
• Symbol table
• Component designations
• Customer power and control wiring locations (electrically)
• Control and medium voltage power ratings
• Fuse ratings and locations (electrically)
Device Designations Color Designations Wire No. Designations SGCT Designations
Ribbon Cable Designations Location of Relay and
Contactor Contacts
Location of Relays Drawing Location
References
- (“B” Frame)—ForGe Control 1
- Important User Information 2
- Summary of Changes 3
- New and Updated 3
- Information 3
- Summary of Changes 4
- Table of Contents 5
- Chapter 4 6
- Chapter 5 6
- Manual Conventions 10
- General Precautions 10
- Commissioning Support 11
- PowerFlex 7000 Overview 13
- Rectifier Designs 14
- Motor Compatibility 15
- Simplified Electrical 16
- Diagrams 16
- 3300/4160V with AFE Rectifier 17
- 6600 V with AFE Rectifier 18
- Operator Interface 19
- Chapter 3 21
- Terminology 21
- Function (Softkeys) Keys 23
- Cursor (Selection) Keys 23
- Data Entry Keys 23
- Screen Components 24
- ▲or▼ keys 25
- Information Windows 26
- Accessing/Writing to Drive 26
- Communication Errors 26
- Operator Interface Menu 27
- Figure 13 - Menu hierarchy 29
- Configuring the Interface 31
- Top-Level Menu 32
- Accessing the Help Function 32
- “SOFTKEYS”. To view this 33
- Changing Backlight Delay 34
- ▲ or ▼ to change 35
- Setting Date 36
- Selecting Meters 36
- Figure 25 - Editing text 38
- Figure 26 - Editing complete 38
- Software Revision Levels 39
- Transfer Data in Memory 40
- Changing Language 41
- Commissioning Preparations 43
- Commissioning Preparation 45
- Additional Required 46
- Resources 46
- Important Note for the 47
- Commissioning Engineer 47
- Commissioning the Drive 49
- Drive Application Review 51
- Inspection Process 52
- Safety Tests 53
- Lockout Tagout 53
- Installation Review 54
- Protective Barriers 55
- Component Grounding 55
- Information on Splice Kits 55
- Power Cabling 55
- Control Wiring 56
- Service Data 57
- Control Power Off Tests 58
- Placegreaseon 59
- Resistance Checks 60
- SGCT Testing 60
- Measure resistance 63
- Snubber test point 63
- Measure capacitance 64
- SCR Sharing Resistance Test 67
- Gate-to-Cathode Resistance 68
- Disconnect SCR Phoenix 68
- Three-Phase Input 71
- Power Supply Tests 72
- Circuit Board Healthy Lights 72
- AC/DC Converter (PS1) 73
- DC/DC Converter (PS2) 74
- SGCT Power Supplies (IGDPS) 76
- Gating Tests 79
- ▼to scroll to 80
- ▼to scroll to Operating Mode 80
- Test power connection 81
- SGCT Firing Test 82
- System Test 83
- Start/Stop Control Circuit 84
- Status Indicators 85
- Analog I/O 85
- Analog Outputs 86
- 18-Pulse Phasing Test 88
- Application of Medium Voltage 90
- Configuring Trending 91
- Input Phasing Check 93
- Tuning Procedure 96
- Rectifier 97
- Input Impedance Manual Tuning 98
- Idc Reference 100
- Idc Feedback 100
- Motor Impedance 101
- Flux Regulator 103
- Speed Regulator 103
- SlipRated 105
- Speed Error 106
- Calculating Total Inertia 107
- Running the Load 111
- Capturing Data 113
- Sample Waveforms 114
- Harmonic Analysis (required 115
- DC Current Test 116
- Load Test 118
- Synchronous Transfer 119
- Bypass Contactor Closures 120
- Live Synchronous Transfer 121
- General Reference 123
- Preventative Maintenance 124
- Schedule 124
- Tachometer Usage 124
- PowerFlex 7000 Drive 125
- Performance (Torque 125
- Capabilities) 125
- Glossary of Terms 126
- Appendix B 129
- Capturing Drive Data 129
- Uploading Control Data 136
- Specifications 141
- Appendix C Specifications 142
- Specifications Appendix C 143
- History of Changes 145
- Rockwell Automation Support 148
- Documentation Feedback 148
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