Rockwell-automation 7000 PowerFlex Medium Voltage (B Frame) Commission Manual de usuario Pagina 6
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- Tabla de contenidos
- MARCADORES
Valorado. / 5. Basado en revisión del cliente
2 Rockwell Automation Publication 7000-IN006B-EN-P - May 2013
Table of Contents
Chapter 4
Commissioning Preparations
Before Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Pre-Commissioning Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Commissioning Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Recommended Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Additional Required Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Technical Publications and Manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Important Note for the Commissioning Engineer . . . . . . . . . . . . . . . . . . . 43
Chapter 5
Commissioning the Drive
Key Steps to Commission a PF7000 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drive Application Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Rockwell Automation Drive Line-up Drawings . . . . . . . . . . . . . . . . . 47
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Electrical Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Electrical System One-line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Verify One-line Diagram on Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Inspection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lockout Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Step Down Transformer Fusing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fuse and O/L Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Installation Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Inspect for Shipping Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Inspect Cabinets for Debris. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Protective Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Component Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Information on Splice Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Power Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Service Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Why this Information is Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Control Power Off Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Resistance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SGCT Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SGCT Anode-to-Cathode Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Snubber Resistance (SGCT Device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Snubber Capacitance (SGCT Device) . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SCR Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SCR Anode-to-Cathode Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SCR Sharing Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Gate-to-Cathode Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Snubber Resistance (SCR Device). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Snubber Capacitance (SCR Device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
- (“B” Frame)—ForGe Control 1
- Important User Information 2
- Summary of Changes 3
- New and Updated 3
- Information 3
- Summary of Changes 4
- Table of Contents 5
- Chapter 4 6
- Chapter 5 6
- Manual Conventions 10
- General Precautions 10
- Commissioning Support 11
- PowerFlex 7000 Overview 13
- Rectifier Designs 14
- Motor Compatibility 15
- Simplified Electrical 16
- Diagrams 16
- 3300/4160V with AFE Rectifier 17
- 6600 V with AFE Rectifier 18
- Operator Interface 19
- Chapter 3 21
- Terminology 21
- Function (Softkeys) Keys 23
- Cursor (Selection) Keys 23
- Data Entry Keys 23
- Screen Components 24
- ▲or▼ keys 25
- Information Windows 26
- Accessing/Writing to Drive 26
- Communication Errors 26
- Operator Interface Menu 27
- Figure 13 - Menu hierarchy 29
- Configuring the Interface 31
- Top-Level Menu 32
- Accessing the Help Function 32
- “SOFTKEYS”. To view this 33
- Changing Backlight Delay 34
- ▲ or ▼ to change 35
- Setting Date 36
- Selecting Meters 36
- Figure 25 - Editing text 38
- Figure 26 - Editing complete 38
- Software Revision Levels 39
- Transfer Data in Memory 40
- Changing Language 41
- Commissioning Preparations 43
- Commissioning Preparation 45
- Additional Required 46
- Resources 46
- Important Note for the 47
- Commissioning Engineer 47
- Commissioning the Drive 49
- Drive Application Review 51
- Inspection Process 52
- Safety Tests 53
- Lockout Tagout 53
- Installation Review 54
- Protective Barriers 55
- Component Grounding 55
- Information on Splice Kits 55
- Power Cabling 55
- Control Wiring 56
- Service Data 57
- Control Power Off Tests 58
- Placegreaseon 59
- Resistance Checks 60
- SGCT Testing 60
- Measure resistance 63
- Snubber test point 63
- Measure capacitance 64
- SCR Sharing Resistance Test 67
- Gate-to-Cathode Resistance 68
- Disconnect SCR Phoenix 68
- Three-Phase Input 71
- Power Supply Tests 72
- Circuit Board Healthy Lights 72
- AC/DC Converter (PS1) 73
- DC/DC Converter (PS2) 74
- SGCT Power Supplies (IGDPS) 76
- Gating Tests 79
- ▼to scroll to 80
- ▼to scroll to Operating Mode 80
- Test power connection 81
- SGCT Firing Test 82
- System Test 83
- Start/Stop Control Circuit 84
- Status Indicators 85
- Analog I/O 85
- Analog Outputs 86
- 18-Pulse Phasing Test 88
- Application of Medium Voltage 90
- Configuring Trending 91
- Input Phasing Check 93
- Tuning Procedure 96
- Rectifier 97
- Input Impedance Manual Tuning 98
- Idc Reference 100
- Idc Feedback 100
- Motor Impedance 101
- Flux Regulator 103
- Speed Regulator 103
- SlipRated 105
- Speed Error 106
- Calculating Total Inertia 107
- Running the Load 111
- Capturing Data 113
- Sample Waveforms 114
- Harmonic Analysis (required 115
- DC Current Test 116
- Load Test 118
- Synchronous Transfer 119
- Bypass Contactor Closures 120
- Live Synchronous Transfer 121
- General Reference 123
- Preventative Maintenance 124
- Schedule 124
- Tachometer Usage 124
- PowerFlex 7000 Drive 125
- Performance (Torque 125
- Capabilities) 125
- Glossary of Terms 126
- Appendix B 129
- Capturing Drive Data 129
- Uploading Control Data 136
- Specifications 141
- Appendix C Specifications 142
- Specifications Appendix C 143
- History of Changes 145
- Rockwell Automation Support 148
- Documentation Feedback 148
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