Rockwell-automation 2705 RediPanel Push Button Module Manual de usuario Pagina 1

ALLEN–BRADLEYUserManualBulletin 2705RediPANELPush ButtonModulesAllen-Bradley

Chapter 1Overview1–3Custom ConfigurationCustom configurations support any 16 or 32 of the following 800EP or800EM devices:• Momentary push buttons, i

Rockwell Automation helps its customers receive a superior return on their investment by bringingtogether leading brands in industrial automation, cre

Chapter 1Overview1–4RediPANEL 800T/800H Modules support Bulletin 800T and 800H 30mm120 VAC, Class 1, Div. 2 Groups A, B, C, and D devices only. The 8

Chapter 1Overview1–5Unpopulated ConfigurationYou can order an unpopulated 800T/800H RediPANEL module. Theunpopulated configuration consists of the e

A–B2Chapter2–1Configuring the RediPANEL ModuleThis shows how to configure the RediPANEL Module using DIP Switches.Section PageCalculating Rack Size 2–

Chapter 2Configuring the RediPANEL Module2–2Table 2.A lists the rack size requirements for an 8, 16 or 32 buttonRediPANEL module. The rack size varie

Chapter 2Configuring the RediPANEL Module2–3The RediPANEL module has two DIP Switch banks.Switch Bank Function Switch Bank 1 (SW-1) Sets rack address

Chapter 2Configuring the RediPANEL Module2–4Switch Bank 1 (SW-1) sets the rack address.Figure 2.1 shows rack address settings for the PLC-2 or any PLC

Chapter 2Configuring the RediPANEL Module2–5Figure 2.2DIP Switch Bank 1Rack Address Settings for PLC-3, PLC-5 and SLC ProcessorsI/O Rack AddressSwitc

Chapter 2Configuring the RediPANEL Module2–6Figure 2.3 shows the functions and settings for Switch Bank 2 (SW-2). Table 2.B defines the DIP Switch fu

Chapter 2Configuring the RediPANEL Module2–7Table 2.BDIP Switch Bank 2 (SW-2) FunctionsDIP Switch SW2Opt onsDescr pt onNumber FunctionOptionsDescript

Solid state equipment has operational characteristics differing from those ofelectromechanical equipment. “Safety Guidelines for the Application,Insta

Chapter 2Configuring the RediPANEL Module2–8This section shows the Input and Output Image Tables for 8, 16 and 32button RediPANEL modules.I/O Image Ta

Chapter 2Configuring the RediPANEL Module2–9I/O Image Tables for 16 Push Button ModulesWORD 0WORD 1WORD 0WORD 1Output Image Table1/4 Rack (Lamps

Chapter 2Configuring the RediPANEL Module2–10Output Image TableFull Rack (Lamps, Flash and Handshaking Enabled)Handshake BitInput Image TableFull Rack

Chapter 2Configuring the RediPANEL Module2–11I/O Image Tables for 32 Push Button ModulesInput Image Table1/2 Rack (Handshaking Enabled)WORD 0WORD 1

A–B3Chapter3–1Wiring and InstallationThis chapter contains the following sections.Section PageElectrical Precautions 3–1Grounding 3–1Power Requirement

Chapter 3Wiring and Installation3–2RediPANEL Modules operate with different power sources.Module Type Power Source800A90 to 264V AC, 47 - 63 Hz18 to 3

Chapter 3Wiring and Installation3–3You must use an enclosure to protect the electronics of the Push ButtonModule from atmospheric contamination. Stan

Chapter 3Wiring and Installation3–4Spacing of 800A ModulesTo properly space 800A Push Button Modules, follow these guidelines.• Vertical stacking of m

Chapter 3Wiring and Installation3–5Spacing of 800EM/EP ModulesThe 800EM/EP Push Button Modules are available in 3 different mounting styles:• Panel M

Chapter 3Wiring and Installation3–6Fiberglass Enclosure Mounting Clearance RequirementsThe enclosure mounting style requires a 2 inch (50 mm) clearanc

Bulletin 2705 RediPANEL ModulesUser ManualTable of ContentsiPrefaceContents of Manual P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3Wiring and Installation3–7Spacing of 800T/H ModulesYou can mount 16 and 32 Push Button 800T/H RediPANEL Modules ineither a vertical or horiz

Chapter 3Wiring and Installation3–8Mounting tabs are built into the Module. After sliding the Module into theenclosure, the tabs secure the Module unt

Chapter 3Wiring and Installation3–9Figure 3.2Depth Dimensions in Inches (mm)800A and Sealed Modules6.88(174.75) Max..44 (11.18)Max Height of Buttons.

Chapter 3Wiring and Installation3–10The 800EM/EP Push Button Modules are available in 3 different mounting styles:• Panel Mounting• Fiberglass Enclosu

Chapter 3Wiring and Installation3–11Figure 3.5Depth Dimensions in Inches (mm)800EM/EP Push Button Modules6.61 (167.9) Max..83 (21.1)2. Drill eight 0.

Chapter 3Wiring and Installation3–12800EM/EP Fiberglass Enclosure MountingTo mount a 16 or 32 Push Button 800EM/EP Fiberglass EnclosureModule:1. Mark

Chapter 3Wiring and Installation3–13800EM/EP Steel Enclosure MountingTo mount a 16 or 32 Push Button 800EM/EP Steel Enclosure Module:1. Mark the loca

Chapter 3Wiring and Installation3–14This section shows how to install 32 and 16 Push Button 800T/H Modules:To install a 32 Push Button 800T/H Module:1

Chapter 3Wiring and Installation3–15To install a 16 Push Button 800T/H Module:1. Cut an opening in the panel approximately 14 inches (355.60mm) W x 1

Chapter 3Wiring and Installation3–16The Remote I/O link begins at the scanner module. The scanner modulesand controllers impose physical and logical

Bulletin 2705 RediPANEL ModulesUser ManualTable of ContentsiiChapter 4Chapter Objectives 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A–B4Chapter4–1Programming the RediPANEL ModulesThis chapter provides information on programming a RediPANEL modulefrom a PLC or SLC controller. For a

Chapter 4Programming the RediPANEL Modules4–2Bit Addresses for 16 Button Modules15 1614 1513 1412 13 1 2 3 4 5 600 01 02 03 04 05 7 8 9 10 11 12

Chapter 4Programming the RediPANEL Modules4–3PLC Bit Addresses (Octal)SLC Bit Addresses (Decimal)In 800EM/EP Push Button Modules, thecables that conn

Chapter 4Programming the RediPANEL Modules4–4A00 A01 A02 A03123400 01 02 03PLC Bit Addresses (Octal)SLC Bit Addresses (Decimal)In 800T/H Push Button M

Chapter 4Programming the RediPANEL Modules4–5Bit Addresses for 32 Button ModulesSee the next section for PLC and SLC addressing examples.Button #Bit A

Chapter 4Programming the RediPANEL Modules4–6SLC Bit Addresses (Decimal)Two Module Groups (or words) of bit addresses are needed for the 32 push butto

Chapter 4Programming the RediPANEL Modules4–7 1 2*A00 A01 A02 A03 3 400 01 02 03 5 6A04 A05 A06 A07 7 804 05 06 07 910A10 A11 A12 A1311 1208 09 10 1

Chapter 4Programming the RediPANEL Modules4–8Addressing Examples for 32 Button ModulesBelow are PLC and SLC addressing examples for the 32 button modu

Chapter 4Programming the RediPANEL Modules4–9When using a PLC-2/20 or 2/30 with a RediPANEL module, the system mustinclude a 1772-SD2 Remote I/O Scann

Chapter 4Programming the RediPANEL Modules4–10After entering the ladder logic, place the PLC in the RUN or REMOTE RUNmode to test your logic. Monitor

Bulletin 2705 RediPANEL ModulesUser ManualTable of ContentsiiiList of FiguresTitle !7,5&+ $0-  !#9 $&- ''3(44 !(55,0*4 )13

Chapter 4Programming the RediPANEL Modules4–11When using a PLC-2 processor with RediPANEL module, the system mustcontain a 1771-SN Sub I/O Scanner. M

Chapter 4Programming the RediPANEL Modules4–12Ladder Logic DescriptionThe block transfer Read and Write instructions in the first two rungs moveinform

Chapter 4Programming the RediPANEL Modules4–13Figure 4.3 shows instruction addresses for a Mini PLC-2 with a Sub I/OScanner connected to a RediPANEL m

Chapter 4Programming the RediPANEL Modules4–14The PLC-5/15 and 5/25 processors have built-in remote I/O scanners. Noadditional hardware is required.

Chapter 4Programming the RediPANEL Modules4–15Use a 1771-SN Sub I/O Scanner with a PLC-5 processor when theapplication requires more remote devices th

Chapter 4Programming the RediPANEL Modules4–16Block Transfer Read and Write Instruction ParametersProgram all block transfer read and write instructio

Chapter 4Programming the RediPANEL Modules4–17Programming ExampleThe Sub I/O Scanner is in slot 1, module group 7 of the local I/O rack. TheSub I/O S

Chapter 4Programming the RediPANEL Modules4–18Figure 4.7 shows the instruction addresses for the RediPANEL Moduleconfiguration in Figure 4.6 The firs

Chapter 4Programming the RediPANEL Modules4–19The figure below illustrates a single operating scan or cycle of a PLCprocessor.End of program scan.One

Chapter 4Programming the RediPANEL Modules4–20Response time is the amount of time it takes the RediPANEL Module torespond to a depression of a button.

A–BPrefaceP–1PrefaceThis manual gives an overview of the Bulletin 2705 RediPANEL PushButton Modules and describes how to configure, install, program a

Chapter 4Programming the RediPANEL Modules4–21RediPANEL Modules have a standard TIMED feature that holds all pushbutton depressions for a minimum of 1

Chapter 4Programming the RediPANEL Modules4–22Figure 4.9 shows handshake timing diagrams. They are not precise timingdiagrams. Timing varies from ap

Chapter 4Programming the RediPANEL Modules4–23The ladder diagram in Figure 4.10 shows how to flash a lamp with a button.The program uses Rack 2, group

Chapter 4Programming the RediPANEL Modules4–24The example in this section interfaces a RediPANEL module with an SLC5/02 controller. An alarm, connecte

Chapter 4Programming the RediPANEL Modules4–25The G File contains the configuration information for communicationsbetween the RediPANEL module and the

Chapter 4Programming the RediPANEL Modules4–26The scanner input file is shown below. The output file is similar; it isaddressed O:1.0 to O:1.3Rack 3 G

Chapter 4Programming the RediPANEL Modules4–27Address ConversionThe addresses for the Input and Output files are provided in an octal format.You must

A–B5Chapter5–1Maintenance and TroubleshootingThis chapter contains the following sections.Section PagePreventive Maintenance 5–1Using the Fault Indica

Chapter 5Maintenance and Troubleshooting5–2The red FAULT indicator (on front of module) indicates any software orhardware faults not related to commu

Chapter 5Maintenance and Troubleshooting5–3The green COMM indicator (on front of module) indicates communicationfaults or errors. The COMM LED indic

PrefaceP–2This manual is for the individuals responsible for installing, mounting andoperating a RediPANEL Push Button Module in an industrial environ

Chapter 5Maintenance and Troubleshooting5–4A TEST button is located on the front of the module. When you press andhold this button, the module enters

Chapter 5Maintenance and Troubleshooting5–5The RediPANEL 800T/H Modules have removable back panels. Themodule’s electronics are mounted to the back p

Chapter 5Maintenance and Troubleshooting5–6Since the Push Button Module is part of an integrated system, you mustevaluate the entire system when a fau

A–BAAppendixA–1SpecificationsElectricalBuilt-in Power Supply 90 to 264V AC, 47-63 Hz18 to 30V DCInput Current and Power Ratings32 Buttons 16 Buttons 8

Appendix ASpecificationsA–2CommunicationsUser Supplied Cable I/O Cable, Catalog No. 1770-CD orBelden cable 9463 onlyBaud Rates 57.6K, 115.2K, 230.4KMa

Appendix ASpecificationsA–3ElectricalBuilt-in Power Supply 90 to 264V AC, 47-63 Hz18 to 30V DCInput Current and Power Ratings32 Buttons 16 Buttons On/

Appendix ASpecificationsA–4CommunicationsUser Supplied Cable I/O Cable, Catalog No. 1770-CD orBelden cable 9463 onlyBaud Rates 57.6K, 115.2K, 230.4KMa

Appendix ASpecificationsA–5Weight16 Push Button Fiberglass 16.3 lbs (7.39 kg)32 Push Button Fiberglass 21.2 lbs (9.62kg)16 Push Button Sheet Metal 28.

Appendix ASpecificationsA–6ElectricalBuilt-in Power Supply 90 to 132 or 185 to 264 VACInput Current and Power Ratings32 Buttons 16 Buttons On/OffA Inp

Appendix ASpecificationsA–7CommunicationsUser Supplied Cable I/O Cable, Catalog No. 1770-CD orBelden cable 9463 onlyBaud Rates 57.6K, 115.2KMaximum Di

A–B1Chapter1–1OverviewThis chapter describes the features, functions and operation of the Bulletin2705 RediPANEL Push Button Modules.Section PageDescr

A–BBAppendixB–1Custom RediPANEL ModulesThe 800A RediPanel Module is available in a standard or customconfiguration. If the standard unit with momenta

Appendix BCustom RediPANEL ModulesB–2The Bulletin 800E selector switches described below can be installed inRediPANELs:Two Position IlluminatedThese d

Appendix BCustom RediPANEL ModulesB–3(2705-E3) must be installed from the second contact block to the first contactblock terminal screw. If the adjace

Appendix BCustom RediPANEL ModulesB–4The 800T/H Push Button Modules can contain any combination of thefollowing 800T or 800H devices:• Momentary push

A–BCAppendixC–1800A Switch Replacement Kit andLED Upgrade KitThis appendix contains information for the replacement of push buttondevices on 8, 16, an

LED Upgrade KitAppendix C800A Switch Replacement KitC–21. Place the Push Button Module on a flat surface and locate the 4 screws connecting the push b

LED Upgrade KitAppendix C800A Switch Replacement KitC–36. Remove the screws that secure the PC board to the push buttons.7. Carefully remove the PC bo

LED Upgrade KitAppendix C800A Switch Replacement KitC–410. A replacement device can be inserted from the front. Note: Make sure new switch is lined up

LED Upgrade KitAppendix C800A Switch Replacement KitC–5To upgrade from the incandescent lamps to the LED lamp, order a lampupgrade kit:• For 32 operat

A–BDAppendixD–1Adding/Replacing Push Button LegendsThis appendix describes how to add or replace push button legends for 800Apush button modules.!ATTE

Chapter 1Overview1–2RediPANEL 800A Modules support Bulletin 800A push buttons in 2configurations:• standard• customThe 800A modules can operate in Cla

A–BEAppendixE–1Replacing LampsThis appendix shows how to replace lamps in 800A Push Button Modules.!ATTENTION: To avoid electrical shock or unintende

Appendix EReplacing LampsE–23. Carefully insert the new lamp into the socket.!ATTENTION: Before replacing the lens carrier into the pushbutton, be sur

A–BFAppendixF–1Converting from Incandescent to LED LampsThis appendix describes how to convert the RediPANEL modules fromincandescent to LED illuminat

A–BGAppendixG–1Installing/Replacing Push ButtonsThis appendix shows how to install or replace push buttons in RediPANELmodules.!ATTENTION: To avoid el

Appendix GInstalling/Replacing Push ButtonsG–2Illuminated Push Button (800T-P B 1 6 R Z3)Cable A00L2L1A3A4JP2 POSITION(800T-N305)(A) Contact = INPUT W

Appendix GInstalling/Replacing Push ButtonsG–3To attach the 800T Adaptor Kit to an 800T/H Push Buttons:1. Remove the wiring screws from the contact bl

Appendix GInstalling/Replacing Push ButtonsG–4To install or replace 800EP/EM Push Buttons:1. Without removing the wiring from the contact block, remov

A–BHAppendixH–1Installing Color Inserts in Membrane ModulesYou can install color legend inserts in the NEMA Type 4X Modules. Thefollowing legend kits

2705 RediPANEL ModulesIndexUser ManualI–1AAddress Conversion, 4–27BBack Panel Removal, 800T/H Modules, 5–5Baud Rate, 2–6 to 2–7Bit Addresses16 button

2705 RediPANEL ModulesIndexUser ManualI–2MMaintenance, 5–1Module Bit Addresses, 4–1OOperating Cycles, 4–19PPLC–2 with a 1772–SD2 Scanner, 4–9program e