Rockwell-automation 8510 AC Spindle Drive System User Manual Manual de usuario

Busca en linea o descarga Manual de usuario para Equipo Rockwell-automation 8510 AC Spindle Drive System User Manual. Rockwell Automation 8510 AC Spindle Drive System User Manual User Manual Manual de usuario

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Pagina 1 - Drive System

User Manual8510 AC SpindleDrive System

Pagina 2 - Important User Information

IntroductionChapter 11-6Control Of Dual Winding MotorsA 12:1 constant power range can be obtained by using dual windingmotors. AC motors are usually w

Pagina 3 - Table of Contents

Start-UpChapter 99-96ATTENTION: This product contains stored energy devices. Toavoid hazard of electrical shock, verify that all voltage on thecapacit

Pagina 4

Start-UpChapter 99-97a) Assure that Drive Enable and Coast to Stop are Off.b) Use GEAR RANGES – Select Range to select gear range “1” forprogramming.

Pagina 5

Start-UpChapter 99-98ATTENTION: In the following steps the motor will begin torotate. It is possible that the motor will rotate at an uncontrolledrate

Pagina 6

Start-UpChapter 99-99o 12. When a positive analog speed command is applied along with theForward Run command, the motor should rotate counterclockwis

Pagina 7

Start-UpChapter 99-100ATTENTION: If an oscilloscope is used during start-up ortroubleshooting, it must be properly grounded. The oscilloscopechassis m

Pagina 8

Start-UpChapter 99-101Ideally, if the drive will be operated within a position loop, the finaltuning should be performed with the position loop closed

Pagina 9

Start-UpChapter 99-102The orient operation always starts by slowing to the orient speed,locating the marker on the feedback encoder, and then starting

Pagina 10 - Chapter 1

10Chapter10-103Display Panel & Fault DiagnosticsChapter Objectives This chapter explains the 8510 display panel and how it is used to showdifferen

Pagina 11

Display Panel & Fault DiagnosticsChapter 1010-104Display Description The 8510 display which is used for status and diagnostic messages consistsof

Pagina 12

Display Panel & Fault DiagnosticsChapter 1010-105Display Operation The 4 button keypad (see Figure 10.3) is used to access the status anddiagnosti

Pagina 13 - Specifications

IntroductionChapter 11-7I/O Options The 8510 AC Drive I/O can be configured in several ways as explainedbelow.Standard I/O - Drive Model 8510A-Axx-Ax

Pagina 14 - Chapter 2

Display Panel & Fault DiagnosticsChapter 1010-106Figure 10.4Display Type Menu TreeDISPLAY TYPE2LMETER DISPLAY2LMotor SpeedSpindle SpeedMETER DISPL

Pagina 15

Display Panel & Fault DiagnosticsChapter 1010-107Display Type Menu The DISPLAY TYPE menu is the top level of the menu tree. This willalways be the

Pagina 16

Display Panel & Fault DiagnosticsChapter 1010-108Orient ErrorWhen selected, indicates that the display is currently showing the value ofthe positi

Pagina 17

Display Panel & Fault DiagnosticsChapter 1010-109I/O OutputsThis parameter indicates the status of all outputs. For ease in identifyingeach output

Pagina 18

Display Panel & Fault DiagnosticsChapter 1010-110End of Chapter

Pagina 19

11Chapter11-111Diagnostics/TroubleshootingChapter Objectives The purpose of this chapter is to assist you in determining the cause of adrive fault or

Pagina 20

TroubleshootingChapter 1111-112Circuit Board Descriptions The functionality associated with each circuit board in the 8510 ACSpindle Drive is describe

Pagina 21 - Dimensions

TroubleshootingChapter 1111-113Figure 11.1Circuit Board LocationsMain Control BoardRST UVWCN2 CN3CN10CN9FUCN1FVBottom View of 8510A-A11, A22 DriveCN10

Pagina 22 - Chapter 3

TroubleshootingChapter 1111-114Power Distribution and Control The initial power-up sequence is described below. Refer to Figure 11.2 forthe associated

Pagina 23

TroubleshootingChapter 1111-115Figure 11.28510 Main Power and Control Interconnect DiagramSTRAC LineRectifierandIGBT RegenConverterFVFWFUFU2T (A22 Onl

Pagina 24

IntroductionChapter 11-8System Accessories Various accessories are available for the 8510 to facilitate systeminstallation or to support the drive sys

Pagina 25

TroubleshootingChapter 1111-116 Fuse Locations and Types Fuse location and specific fuse information is provided in the paragraphsthat follow.AC Contr

Pagina 26

TroubleshootingChapter 1111-117The gate drive fuses can not be visually checked to determine if they havemalfunctioned. The fuse element is too small

Pagina 27

TroubleshootingChapter 1111-118Current Fault Hi Positn Err 42Display Text Line 1Display Text Line 2 Problem NumberCurrent Fault Hi Speed Cmd 43Current

Pagina 28 - Mode Scroll + SelectScroll –

TroubleshootingChapter 1111-119ATTENTION: High voltage that presents an electrical shockhazard is present on the Main Control Board of the8510A-A11-x2

Pagina 29

TroubleshootingChapter 1111-120Table 11.DProblems that Occur when AC Power is AppliedPossible SolutionsProbable CauseProblemDisplay does notilluminate

Pagina 30 - Flange Mount Motor

TroubleshootingChapter 1111-121Table 11.D (Continued)Problems that Occur when AC Power is Applied1. Check +5V test point on Main Control Board. Should

Pagina 31 - Foot Mount Motor

TroubleshootingChapter 1111-122Table 11.EProblems that Occur when Drive Enable is Applied (or during operation)Possible SolutionsProbable CauseProblem

Pagina 32

TroubleshootingChapter 1111-123Table 11.E (Continued)Problems that Occur when Drive Enable applied (or during operation)Possible SolutionsProbable Cau

Pagina 33

TroubleshootingChapter 1111-124Table 11.E (Continued)Problems that Occur when Drive Enable applied (or during operation)Possible SolutionsProbable Cau

Pagina 34

TroubleshootingChapter 1111-125Table 11.FProblems that Occur while the Drive is OperatingPossible SolutionsProbable CauseProblemMotor runs in arandom

Pagina 35

2Chapter2-9SpecificationsChapter Objectives Chapter 2 provides the specifications for the 8510 AC Spindle DriveSystem. Specifications have been group

Pagina 36

TroubleshootingChapter 1111-126Table 11.F (Continued)Problems that Occur while the Drive is OperatingPossible SolutionsProbable CauseProblemBus Underv

Pagina 37

TroubleshootingChapter 1111-127Table 11.F (Continued)Problems that Occur while the Drive is OperatingPossible SolutionsProbable CauseProblem1. Measure

Pagina 38

TroubleshootingChapter 1111-128Table 11.F (Continued)Problems that Occur while the Drive is OperatingPossible SolutionsProbable CauseProblemSpd Error

Pagina 39

TroubleshootingChapter 1111-129Table 11.GProblems that Occur during Spindle Orient OperationPossible SolutionsProbable CauseProblemMotor runs contin-u

Pagina 40

TroubleshootingChapter 1111-130Table 11.G (Continued)Problems that Occur during Spindle Orient OperationPossible SolutionsProbable CauseProblemBad PG

Pagina 41

TroubleshootingChapter 1111-131Table 11.HOther Faults that Indicate Control Hardware MalfunctionPossible SolutionsProbable CauseProblemMain RAM Errdis

Pagina 42 - Chapter 4

TroubleshootingChapter 1111-132Table 11.H (Continued)Other Faults that Indicate Control Hardware MalfunctionPossible SolutionsProbable CauseProblemMai

Pagina 43

TroubleshootingChapter 1111-133Table 11.IProblems Specifically Related to the I/O BoardPossible SolutionsProbable CauseProblemEEPROM No Datadisplayed

Pagina 44

TroubleshootingChapter 1111-134Table 11.JProblems Caused by Programming ErrorsPossible SolutionsProbable CauseProblemBad Comb M & Ddisplayed - The

Pagina 45

TroubleshootingChapter 1111-135Figure 11.3Resolver Signals32µsT = 128µs(with motor stopped)Approx.17.6V p-p0V DC0V DC0V DCTest Point S1 & GroundRe

Pagina 46

SpecificationsChapter 22-10Standard Single Speed 1327AB Motor & 8510 DriveMotor 1327AB -Output Power Rating S1 - Continuous - kW (HP)S2 - 30 Minu

Pagina 47 - Drive Installation

TroubleshootingChapter 1111-136Figure 11.4High Resolution Magnetic Feedback Signals90°TVP-PVP-PV DCV DC0.1 - 0.4TVP-PV DCT depends on the number ofgea

Pagina 48 - Chapter 5

TroubleshootingChapter 1111-137IGBT Test Procedure The following procedure provides the steps needed to properly test theIGBT modules to determine if

Pagina 49 - Gasket Assembly

TroubleshootingChapter 1111-138Figure 11.5IGBT Module Test Procedure for 8510SA-A04 and A06 DrivesIGBT2IGBT1IGBT2IGBT1IGBT2IGBT1IGBT2IGBT1Negative (–)

Pagina 50 - Heat Sink Cover

TroubleshootingChapter 1111-139Figure 11.6IGBT Module Test Procedure for 8510SA-A11 and A22 DrivesNegative (–) Meter LeadStep 3Step 1Step 4Step 2+–Pla

Pagina 51

TroubleshootingChapter 1111-140Figure 11.7I/O Board – 8510A-A04, A06CN9 CN10EEPROMContrastBrightnessANAOUT#1ANAOUT#2ANA - SGJ3Microprocessorwith EPROM

Pagina 52 - Table 5.A

TroubleshootingChapter 1111-141Figure 11.8CPU Board – 8510A-A04, A06CN2EPROMBAZGND

Pagina 53

TroubleshootingChapter 1111-142Figure 11.9Gate Drive Board – 8510A-A04, A06CN15F1F2F3F4F5F6F7F8F9F10F11F12CN16 CN14CN1 CN31 3216 1713216 1713216 17F13

Pagina 54

TroubleshootingChapter 1111-143Figure 11.10Power Board – 8510A-A04, A06IGBT1IGBT2FU2RFU2SFU1RFU1SFU3RFU3SFU3TEM2EM1UVWFEFUFV RSTPE PE

Pagina 55 - Motor Installation

TroubleshootingChapter 1111-144Figure 11.11I/O Board – 8510A-A11, A22CN9 CN10EEPROMContrast BrightnessANA - SGANAIN#2Microprocessorwith EPROMDisplay a

Pagina 56 - Table 6.A

TroubleshootingChapter 1111-145Figure 11.12Main Control Board – 8510A-A11, A22CN2F1F2F3F4F5F6F8F9F10F11F12F13CN3CN1CN613216 17F7CN713216 17CN813216 17

Pagina 57 - Interface Signal Descriptions

SpecificationsChapter 22-11Dual Winding Type 1327AD Motor & 8510 DriveReconfigurable winding for two speed rangesLess than 5 microns (0.0002 inche

Pagina 58 - Chapter 7

TroubleshootingChapter 1111-146Figure 11.13Power Board – 8510A-A11IGBTM4FU3RFU3SFU3TFU1SEM2EM1FU1RIGBTM5IGBTM6IGBTM1 IGBTM2 IGBTM3FU2SFU2RUVWFE FU FVR

Pagina 59

TroubleshootingChapter 1111-147Figure 11.14Power Board – 8510A-A22IGBTM4FU1REM2EM1FU2TFU2SFU2RUVWFE FU FVRST PEPEXB9FU1SFU3TFU3SFU3RIGBTM5IGBTM6IGBTM3

Pagina 60

AAppendixA-1Renewal PartsIntroduction The following provides a list of the renewal parts available for the 8510AC Spindle Drive. Information provided

Pagina 61

Renewal PartsAppendix AA-28510A-A22-xx DrivePart Number Description145863 Fuse – FU1R, FU1S145863 Fuse – FU2R, FU2S, FU2T151287 Fuse – FU3R, FU3S, FU3

Pagina 62

Publication 8510-5.1 – August, 1993 P/N152824Supersedes May, 1993 Copyright 1993 Rockwell International Corporation. All rights reserved. Printed in U

Pagina 63

SpecificationsChapter 22-12Dual Winding Type 1327AD Motor & 8510 Drive (continued)Reconfigurable winding for two speed rangesLess than or equal to

Pagina 64

SpecificationsChapter 22-13Figure 2.1Motor Curves6543210123456780302520151050Motor rpm (x 1000)Output Power (kW)Output Torque (N-m)Peak TorqueContinuo

Pagina 65

SpecificationsChapter 22-14Figure 2.1 (continued)Motor Curves504030201006020016012080400Motor rpm (x 1000)Output Power (kW)Output Torque (N-m)Peak Tor

Pagina 66

SpecificationsChapter 22-15Figure 2.1 (continued)Motor Curves1500.2 2.20.00Motor rpm (x 1000)Output Power (kW)Output Torque (N-m)0.4 0.6 0.8 1.0 1.2 1

Pagina 67

Important User InformationSolid state equipment has operational characteristics differing from those ofelectromechanical equipment. “Safety Guidelines

Pagina 68

SpecificationsChapter 22-16Figure 2.1 (continued)Motor Curves3000.1 1.40.00Motor rpm (x 1000)Output Power (kW)Output Torque (N-m)Continuous Torque30 M

Pagina 69

3Chapter3-17DimensionsChapter Objectives Dimensions for the 8510 system components are detailed on the followingpages. Refer to the listing below for

Pagina 70

DimensionsChapter 33-18Figure 3.18510 Drive – A04433120Mode Scroll + SelectScroll –47222.38510DIGITAL AC SPINDLE DRIVE450175108 Dia.8 Dia.27.5

Pagina 71

DimensionsChapter 33-19Figure 3.28510 Drive – A04 Mounting12013433Cut Out∅7 Typical, 4 Required4001318146

Pagina 72

DimensionsChapter 33-20Figure 3.38510 Drive – A0674.4222.3433120Mode Scroll + SelectScroll –8510DIGITAL AC SPINDLE DRIVE450175108 Dia.8 Dia.27.5

Pagina 73

DimensionsChapter 33-21Figure 3.48510 Drive – A06 Mounting12013433Cut Out∅7 Typical, 4 Required4001318146

Pagina 74

DimensionsChapter 33-22Figure 3.58510 Drive – A11432107141.5154.58510DIGITAL AC SPINDLE DRIVEMode Scroll + SelectScroll –45528331011.56 Holes at 7 Dia

Pagina 75

DimensionsChapter 33-23Figure 3.68510 Drive – A11 Mounting141.52832987.5400432Cut Out∅7 Typical, 6 Required16

Pagina 76

DimensionsChapter 33-24Figure 3.78510 Drive – A221151678510DIGITAL AC SPINDLE DRIVEMode Scroll + SelectScroll –727.5141.57502833106 Holes at 7 Dia.11.

Pagina 77

DimensionsChapter 33-25Figure 3.88510 Drive – A22 Mounting141.52832987.5700727.5Cut Out∅7 Typical, 6 Required13.514

Pagina 78 - Chapter 8

8510 User ManualTable of ContentsiIntroduction Chapter 1Chapter Objectives 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pagina 79

DimensionsChapter 33-26Figure 3.91327AB and 1327AD Series A Flange Mount MotorESAKBEBB XMXCXNAHACXLPABBH4 - ∅ BFAJ1327AB-AFM-02-F1327AB-AFM-04-F1327AB

Pagina 80

DimensionsChapter 33-27Figure 3.101327AB and 1327AD Series A Foot Mount Motor1327AB-AFM-04-E1327AB-AFM-06-E1327AB-AFL-08-E1327AB-AFL-11-E1327AB-AFL-15

Pagina 81

DimensionsChapter 33-28Figure 3.111327AB Series B, 1327AC Series A and 1327AD Series B Flange Mount MotorESAKBEBB XMXCXNAHACXLPABBH4 - ∅ BFAJ1327AC-AF

Pagina 82

DimensionsChapter 33-29Figure 3.121327AB Series B, 1327AC Series A and 1327AD Series B Foot Mount Motor1327AC-AFM-04-E1327AC-AFM-06-E1327AC-AFL-08-E13

Pagina 83

DimensionsChapter 33-30Figure 3.13High Resolution Magnetic Feedback – Detecting GearBADZ PhaseA & B PhaseDetecting GearCatalog Number8510SA-PG2258

Pagina 84

DimensionsChapter 33-31Figure 3.14High Resolution Magnetic Feedback – Sensing Head70 Max.38 Max.33Max.Minimum Length = 2,0007 ±14 ±0.150 ±0.15.3 Dia.,

Pagina 85 - AMP Connector

DimensionsChapter 33-32Figure 3.15AC Line Fuse Kits – Dimensions are in Inches6 9/324 13/1619/6451 1/215/161 3/41 1/23 9/647/32 Dia.1/2 C'Bore27/

Pagina 86

DimensionsChapter 33-33Figure 3.16Termination Panels150.5Note:Includes 1.5 m Cablewith Connectors on Both Ends50 Pin71.086.520 Pin11 12 13 14 15 16 17

Pagina 87

DimensionsChapter 33-34Figure 3.17Drive Panel MountingEA∅7 Typical, 4 RequiredCDB8510DIGITAL AC SPINDLE DRIVEDriveCatalog Number8510A-A04-x8510A-A06-x

Pagina 88

DimensionsChapter 33-35Figure 3.18AC Power Transformer – Dimensions are in millimeters and (inches)Catalog P Number A B C D E F L M N (Knockout)8510T-

Pagina 89

8510 User ManualTable of ContentsiiInterface Signal Descriptions Chapter 7Chapter Objectives 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Pagina 90

DimensionsChapter 33-36End of Chapter

Pagina 91

4Chapter4-37Receiving, Unpacking and InspectionChapter Objectives Chapter 4 provides the information needed to unpack, properly inspect andif necessar

Pagina 92

Receiving, Unpacking and InspectionChapter 44-388510 Drive8510First Position Second Posi-tionBulletinNumberSeries04Fourth PositionAFifth Posi-tionAppr

Pagina 93

Receiving, Unpacking and InspectionChapter 44-39I/O Termination Panels8510SAFirst Position Second Posi-tionBulletinNumberTP50S–TypeDescriptionTerminat

Pagina 94

Receiving, Unpacking and InspectionChapter 44-40Mating Connector Kits8510SAFirst Position Second Posi-tionBulletinNumberConnectorKit50C–Third Position

Pagina 95

Receiving, Unpacking and InspectionChapter 44-41Drive Mounting Adapters8510SAFirst Position Second Posi-tionBulletinNumberMountingAdapterP11M–Third Po

Pagina 96

Receiving, Unpacking and InspectionChapter 44-42High Resolution Magnetic Feedback8510SAFirst Position Second Posi-tionBulletinNumberHigh ResolutionMag

Pagina 97 - 8510 Drive

5Chapter5-43Drive InstallationChapter Objectives Drive installation information including environmental conditions andmounting requirements are presen

Pagina 98

Drive InstallationChapter 55-44ATTENTION: The installation of the drive must be plannedsuch that all cutting, drilling, tapping and welding can beacco

Pagina 99

Drive InstallationChapter 55-45Figure 5.1Gasket AssemblyMODESCROLL(+)SELECTSCROLL(-)8510DIGITAL AC SPINDLE DRIVENutEnclosure WallBoltGasketLockwasher5

Pagina 100 - Chapter 9

1Chapter1-1IntroductionChapter Objectives Chapter 1 provides information on the general intent of this manual, givesan overall description of the 8510

Pagina 101

Drive InstallationChapter 55-46Figure 5.2Heat Sink Cover150 mm (6 in.) ClearanceMinimum between Driveand Top of CoverAir Inlet & Outlet Slots – Al

Pagina 102

Drive InstallationChapter 55-47Panel MountingPanel mounting allows the entire drive to be mounted inside an enclosurewithout extending the heat sink t

Pagina 103

Drive InstallationChapter 55-48Heat Dissipation The drive must always be mounted in a sealed metal enclosure with theheat sinks extending through the

Pagina 104

Drive InstallationChapter 55-49Drive Accessory Mounting Assure that sufficient cabinet space is available to mount the required driveaccessories. All

Pagina 105

Drive InstallationChapter 55-50End of Chapter

Pagina 106

6Chapter6-51Motor InstallationChapter Objectives Chapter 6 provides the information needed to properly install the 1327AAC Motor. Included are enviro

Pagina 107 - “Display Type” Menu Tree

Motor InstallationChapter 66-52Table 6.A1327A Radial Load CapabilitiesMotor MaximumCatalog Number Radial Load11327AC-AFM-02 133 kg (292 lb.)1327AC-AFM

Pagina 108 - Figure 10.2

7Chapter7-53Interface Signal DescriptionsChapter Objectives Chapter 7 provides detailed information on the various inputs and outputsavailable as part

Pagina 109 - 8510 Keypad and Display

Interface Signal DescriptionsChapter 77-54Analog Outputs – Two analog outputs with 12 bit D/A resolution can beprogrammed to provide any of the follow

Pagina 110 - Display Type Menu Tree

Interface Signal DescriptionsChapter 77-55Analog InputsThe analog inputs are single ended inputs with the followingcharacteristics:Maximum Input Volta

Pagina 111 - Chapter 10

IntroductionChapter 11-2General Precautions In addition to the precautions listed throughout this manual, the followingstatements which are general to

Pagina 112 - I/O Inputs

Interface Signal DescriptionsChapter 77-56I/O Interface Signal Descriptions This section describes the various inputs and outputs available at the sta

Pagina 113 - I/O Outputs

Interface Signal DescriptionsChapter 77-57The Enable Torque programmable parameter will determine whether or notholding torque is available from the m

Pagina 114 - End of Chapter

Interface Signal DescriptionsChapter 77-58ATTENTION: The user has the ultimate responsibility todetermine which stopping method is best suited to the

Pagina 115 - Diagnostics/Troubleshooting

Interface Signal DescriptionsChapter 77-59Figure 7.1Suggested Regenerative “Emergency” Stop Interface+24V DCCoastUser SuppliedTime DelayedDropout Rela

Pagina 116 - Chapter 11

Interface Signal DescriptionsChapter 77-60When a digital speed command or a unipolar 0-10V DC analog speedcommand is used, these two inputs will rever

Pagina 117 - Circuit Board Locations

Interface Signal DescriptionsChapter 77-61When the Torque Enable parameter is set to “Enable,” the Acc Rate #2parameter is disabled. The Acc Rate #1 p

Pagina 118

Interface Signal DescriptionsChapter 77-62If the orient operation is terminated by removing either the Forward orReverse Run commands, the orient cycl

Pagina 119 - Coast to Stop

Interface Signal DescriptionsChapter 77-63Digital OutputsCurrent Motor Winding Selected (Low/High) – CN9-18, 19When this output is Off, the low speed

Pagina 120

Interface Signal DescriptionsChapter 77-64Improper command sequences that would cause a soft fault are; applicationof the Forward Run, Reverse Run, or

Pagina 121

Interface Signal DescriptionsChapter 77-65In servo mode, an analog speed command is required but it can be appliedto either analog input. If the SERVO

Pagina 122

IntroductionChapter 11-31327A AC Motor Overview The 1327A AC Spindle Motors have been specifically designed to meet theneeds of modern machine tools.

Pagina 123

Interface Signal DescriptionsChapter 77-66Motor/Spindle SpeedThese outputs can be programmed to display either motor or spindle speed.The actual motor

Pagina 124 - Table 11.D

Interface Signal DescriptionsChapter 77-67Resolver Rotor – CN3-11 & 17Rotor feedback from the motor resolver.

Pagina 125 - Table 11.D (Continued)

Interface Signal DescriptionsChapter 77-68Thermal Switch – CN3-13 & 20Thermal switch that is embedded in the motor windings to indicate a motorove

Pagina 126 - Table 11.E

Interface Signal DescriptionsChapter 77-69Magnetic Sensor Channel B Input – CN2-18 & 12Channel B cosine output from the high resolution magnetic s

Pagina 127 - Table 11.E (Continued)

Interface Signal DescriptionsChapter 77-70Digital Command Signals When the drive is supplied with I/O option B or D (Catalog number8510A-Axx-Bx or 85

Pagina 128

Interface Signal DescriptionsChapter 77-71Figure 7.38510 Connector LocationsMotor ResolverOrient FeedbackStandard I/ODual WindingContactor ControlAC L

Pagina 129 - Table 11.F

Interface Signal DescriptionsChapter 77-72End of Chapter

Pagina 130 - Table 11.F (Continued)

8Chapter8-73WiringChapter Objectives Chapter 8 provides the information needed to properly wire the 8510 ACDrive System. Included in the chapter are g

Pagina 131

WiringChapter 88-74Wire SizesUnless noted, the wire sizes in this manual are recommended minimumsand assume type MTW wire (machine tool wire, 75° C, m

Pagina 132

WiringChapter 88-75GroundingAll equipment and components of a machine or process system shall havetheir chassis connected to a common earth ground poi

Pagina 133 - Table 11.G

IntroductionChapter 11-4Servo Mode – configures the drive to be used as a velocity servo in aclosed position loop system. Whenever the CNC is operatin

Pagina 134 - Table 11.G (Continued)

WiringChapter 88-76Figure 8.1Connector WiringCable ClampLong ScrewWasherClipConnector HousingConnectorShort Screw & NutHonda Connector Wiring and

Pagina 135

WiringChapter 88-77Motor and Drive Power WiringIn accordance with NEC, the power wiring size should be based on the 30minute overload rating of the ap

Pagina 136

WiringChapter 88-78Power TransformersThe allowable AC input voltage range is 200 to 230V AC, ±10% at 60 Hzand 200 to 220V AC, ±10% at 50 Hz. In larger

Pagina 137

WiringChapter 88-79Power Wiring AC Input Power To the 8510 DriveAC line input terminals are located at the bottom of the drive as shown inFigure 7.3.

Pagina 138

WiringChapter 88-80Figure 8.2Recommended AC Input Power Connection8510DIGITAL AC SPINDLE DRIVEMode Scroll + SelectScroll –CAT. NO.FREQUENCYPOWER RATIN

Pagina 139 - Resolver Signals

WiringChapter 88-81Table 8.FMotor Current RequirementsMotorCatalog Number1327AC-AFM-02-F1327AC-AFM-04-x1327AC-AFM-06-x1327AC-AFL-08-x1327AC-AFL-11-x13

Pagina 140 - Figure 11.4

WiringChapter 88-82Figure 8.4Standard Motor Power Connections8510DIGITAL AC SPINDLE DRIVEMode Scroll + SelectScroll –Motor Power and GroundMotor Fan P

Pagina 141

WiringChapter 88-83Figure 8.6Dual Contactor Wiring8510DIGITAL AC SPINDLE DRIVEMode Scroll + SelectScroll –XYZHigh SpeedContactsLow SpeedContactsAuxili

Pagina 142 - Figure 11.5

WiringChapter 88-84Table 8.GStandard I/O Interface Wiring InformationHondaConnectorPin Num-ber12345678910111213141516171819202122232425262728293031323

Pagina 143 - Figure 11.6

WiringChapter 88-85Figure 8.7Typical 9/Series CNC Interconnect8510 DriveCoast-to-StopDrive EnableDrive ResetCN9-1CN9-2CN9-3Digital GroundForward RunRe

Pagina 144 - I/O Board – 8510A-A04, A06

IntroductionChapter 11-5High Resolution Velocity ControlOptimum velocity control and smoothness is provided by a 14 bit A/Dconverter for the command,

Pagina 145 - CPU Board – 8510A-A04, A06

WiringChapter 88-86Resolver Feedback WiringThe motor resolver feedback signals and the motor thermal switch areconnected to the drive through the 20 p

Pagina 146 - CN16 CN14

WiringChapter 88-87A pin extraction tool (AMP # 914677-1) is required to remove a pin fromthe housing. Both items are available from Allen-Bradley as

Pagina 147 - Power Board – 8510A-A04, A06

WiringChapter 88-88Orient Feedback WiringIn most systems, the spindle orient function can be performed in either theCNC or the spindle drive. If the p

Pagina 148 - I/O Board – 8510A-A11, A22

WiringChapter 88-89Table 8.IOptical Encoder Cable InformationHondaConnectorPin Num-ber1610159148541SignalDescriptionChannel A OutputGroundChannel B Ou

Pagina 149 - Figure 11.12

WiringChapter 88-90Figure 8.9Orient Feedback WiringCN2-1FG1CN2-19AACN2-13AA ReturnCN2-18CN2-12ABAB ReturnCN2-17CN2-11AZAZ ReturnCN2-5+12V DCCN2-3GNDMa

Pagina 150 - Power Board – 8510A-A11

WiringChapter 88-91Table 8.KDual Winding Contactor Control Cable InformationHonda Connec-tor Pin Number2345111810178SignalDescriptionMotor Winding Sel

Pagina 151 - Power Board – 8510A-A22

WiringChapter 88-92Digital Position/Speed Command WiringWhen the 8510 is ordered with the “-Bx” or “-Dx” I/O option, a 16 bitparallel digital command

Pagina 152 - Appendix

WiringChapter 88-93Figure 8.118510 System InterconnectMain Control BoardCoast-to-StopDrive EnableDrive ResetCN9-1CN9-2CN9-3Digital GroundForward RunRe

Pagina 153 - 8510A-A22-xx Drive

WiringChapter 88-94End of Chapter

Pagina 154

9Chapter9-95Start-UpChapter Objectives The steps needed to start-up the 8510 AC Drive System are provided inthis chapter.Conventions Used in this Manu

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