Rockwell-automation 1560E SMC Flex Smart Motor Controller Manual de usuario

Medium VoltageSMC Flex™Motor ControllerBulletins 1503E, 1560Eand 1562EUser Manual

1560E-UM050B-EN-P - June 2013Preface

6-2 Optio1560E-UM050B-EN-P - June 2013Human Interface Module(cont.)Option Action Operation Pump Control II The green start button, when presse

Options 6-3 1560E-UM050B-EN-P - June 2013Programming Parameters The following table provides the option-specific parameters that areprovided with ea

6-4 Options1560E-UM050B-EN-P - June 2013Option Parameter Range Braking Control Ë SMC Option This parameter identifies the type of control pre

Options 6-5 1560E-UM050B-EN-P - June 2013Control Wiring Refer to Chapter 1 – Product Overview for typical control wiring examplesused with various c

6-6 Options1560E-UM050B-EN-P - June 2013

Chapter 7DiagnosticsOverview This chapter describes the fault diagnostics of the MV SMC-Flexcontroller. Further, this section describes the condition

7-2 Diagnostics1560E-UM050B-EN-P - June 2013Clear Fault You can clear a fault using any of several methods:• Program the SMC-Flex controller for a Cle

Diagnostics 7-3 1560E-UM050B-EN-P - June 2013Fault CodesTable 7.A provides a complete cross-reference of the available fault codesand corresponding

7-4 Diagnostics1560E-UM050B-EN-P - June 2013Fault Definitions Table 7.B shows the fault definition for the SMC-Flex.Table 7.B – Fault Definitions Ì F

CommunicationsOverview The SMC-Flex provides advanced communications capabilities that allowit to be started and stopped from multiple sources as well

Product OverviewManual Objectives This manual is intended for use by personnel familiar with Medium Voltage andsolid-state power equipment. The manua

8-2 Communications1560E-UM050B-EN-P - June 2013Human Interface Module (cont.) Keypad DescriptionThe functions of each programming key are described be

Communications 8-3 1560E-UM050B-EN-P - June 2013The control panel provides the operator inteface to the controller.II Start The green start button,

8-4 Communications1560E-UM050B-EN-P - June 2013Connecting the Human Interface Module to the ControllerFigure 8.1 shows the connection of the SMC-Flex

Communications 8-5 1560E-UM050B-EN-P - June 2013Series A1. Disconnect the HIM and allow to power down.2. Reconnect the HIM. On Initializing screen,

8-6 Communications1560E-UM050B-EN-P - June 2013If enabling control from the built-in SMC-Flex programmer, the LogicMask must be set as follows:Table 8

Communications 8-7 1560E-UM050B-EN-P - June 2013The default configuration for I/O is 4 bytes in and 4 bytes out (TX =4 bytes, RX = 4 bytes) and is a

8-8 Communications1560E-UM050B-EN-P - June 2013SMC-Flex Bit IdentificationTable 8.G – Logic Status Word Bit # 15 14 13 12 11 10 9 8 7 6 5 4

Communications 8-9 1560E-UM050B-EN-P - June 2013Reference/Feedback The SMC-Flex does not offer the analog Reference feature. The analogFeedback feat

8-10 Communications1560E-UM050B-EN-P - June 2013Configuring DataLinks DataLinks are supported in the SMC-Flex. A DataLink is a mechanismused by most d

Chapter 9TroubleshootingGeneral Notes and Warnings For safety of maintenance personnel as well as others who might be exposedto electrical hazards ass

1-2 Product Overview%5-"%.0*UNE%5-"%.0*UNE%5-"%.0*UNEDescription (cont.) 1

9-2 Troubleshooting%5-"%.0*UNEImportant: In the case of the 1503E, refer to applicable documentationfrom OEM for troubleshooti

Troubleshooting 9-3%5-"%.0*UNETable 9.A – Fault Display ExplanationDisplay FaultCode Possible Causes Possible SolutionsLine

9-4 Troubleshooting%5-"%.0*UNETable 9.A – Fault Display Explanation (cont.)Display FaultCode Possible Causes Possible Solutions

Troubleshooting 9-5%5-"%.0*UNETable 9.D – Motor Stops While RunningDisplay Possible Causes Possible SolutionsFault displayed

9-6 Troubleshooting%5-"%.0*UNEControl Module Removal The control module is not intended for field repair. The entire modulemus

Troubleshooting 9-7%5-"%.0*UNEThe most straightforward means of checking the feedback circuits is toperform the "snubbe

9-8 Troubleshooting%5-"%.0*UNE1. Ensure there is no power to the equipment.To prevent electrical shock, ensure the main power h

Troubleshooting 9-9%5-"%.0*UNEIGDPS Boards MV SMC units provided with optional stop capabilities (soft stop, lineardecelerat

9-10 Troubleshooting%5-"%.0*UNEIGDPS Board LEDs A green LED is provided inside each of the six (6) output module boxes(channels

Troubleshooting 9-11%5-"%.0*UNECircuit Board Replacement The replacement of printed circuit boards is straightforward, howev

Product Overview 1-3%5-"%.0*UNE%5-"%.0*UNESMC-Flex™ Control Module (cont.)Other features that off

9-12 Troubleshooting%5-"%.0*UNEPower Circuit Thyristor (SCR) TestingTroubleshootingIf a power semiconductor is suspected of mal

Troubleshooting 9-13%5-"%.0*UNE5. Complete heatsink assemblies with matched SCRs are available as arenewal part (see Appendi

9-14 Troubleshooting%5-"%.0*UNESCR Replacement Procedure (cont.)6. Remove two (2) nuts at bottom front of heatsink assembly so

Troubleshooting 9-15%5-"%.0*UNESCR Replacement Procedure (cont.)Important: DO NOT loosen any of the nuts on the fiber rods

9-16 Troubleshooting%5-"%.0*UNEPower Circuit SCR Replacement Procedure (cont.)Troubleshooting (cont.)C. Install Refurbished St

Troubleshooting 9-17%5-"%.0*UNEFigure 9.4 – Upper Low Voltage Panel and Power Cell Detail (1562E) • 2400 to 4160 V, 180/360

9-18 Troubleshooting%5-"%.0*UNEHeatsink3Heatsink 2Heatsink 1SCR 2SCR 1Heatsink3Heatsink 2Heatsink 1SCR 2SCR 1Figure 9.5 – Power

Troubleshooting 9-19%5-"%.0*UNETo Remove SCR:• Remove shorting bar hardware• Pry opposing Heatsinks apart• ExtractSCRTo Inse

9-20 Troubleshooting%5-"%.0*UNEHeatsink 1SCR1SCR 2SCR3SCR4Heatsink2Heatsink 3Heatsink 4Heatsink 5Note: SCR 1 and SCR 3 are a ma

Troubleshooting 9-21%5-"%.0*UNETo Remove SCR4:• Remove shorting bar hardware• Pry Heatsinks 4 and 5 apart• ExtractSCRTo Inse

1-4 Product Overview%5-"%.0*UNEStarting Modes (cont.) Selectable Kickstart :Selectable kickstart provides a power boost at sta

9-22 Troubleshooting%5-"%.0*UNEGate Driver BoardsLine ConnectionLoad ConnectionGate Driver BoardsLine ConnectionLoad Connection

Troubleshooting 9-23%5-"%.0*UNEModule retaining hardware locations (4)Line ConnectionLoad ConnectionModule retaining hardwar

9-24 Troubleshooting%5-"%.0*UNEDo not loosenCentre NutLocking Nut(Do not adjust)Indicating WasherDo not loosenGapTo remove clam

Troubleshooting 9-25%5-"%.0*UNEHeatsink AssemblySnubber CapacitorFrame AssemblyGate Driver BoardSharingResistorSnubberResist

9-26 Troubleshooting%5-"%.0*UNEHeatsink AssemblySnubber CapacitorGate Driver BoardsFrame AssemblySnubber ResistorsSharing Resis

Troubleshooting 9-27%5-"%.0*UNEIf the resistance checks from the Thyristor testing section were abnormaland the thyristors c

9-28 Troubleshooting%5-"%.0*UNETo Interface boardGround ConnectionsMeasure11.3 kΩTap D2MΩTap C4.3 MΩTap B9.5 MΩTap A15 MΩVOLTAG

Troubleshooting 9-29%5-"%.0*UNEMeasure across R36, R73, R110, R147, R184 and R221 located at thebottom of each leg of the mo

9-30 Troubleshooting%5-"%.0*UNESnubber Resistor Replacement When replacing the ceramic wire-wound type snubber resistors, useca

Troubleshooting 9-31%5-"%.0*UNEFigure 9.21A – 1500/2400 V Module Wiring (180/360 A) (Without Option

Product Overview 1-5%5-"%.0*UNEDual Ramp Start :This starting mode is useful for applications that have varying loads (andth

9-32 Troubleshooting%5-"%.0*UNEFigure 9.21B – 1500/2400 V Module Wiring (600 A) (Without Optional Pump

Troubleshooting 9-33%5-"%.0*UNEFigure 9.22A – 1500/2400 V Module Wiring (180/360 A) (With Optional

9-34 Troubleshooting%5-"%.0*UNEFigure 9.22B – 1500/2400 V Module Wiring (600 A) (With Optional Pump Co

Troubleshooting 9-35%5-"%.0*UNEFigure 9.23A – 3300/4160 V Module Wiring (180/360 A) (Without Option

9-36 Troubleshooting%5-"%.0*UNEFigure 9.23B – 3300/4160 V Module Wiring (600 A) (Without Optional Pump

Troubleshooting 9-37%5-"%.0*UNEFigure 9.24A – 3300/4160 V Module Wiring (180/360 A) (With Optional

9-38 Troubleshooting%5-"%.0*UNEFigure 9.24B – 3300/4160 V Module Wiring (600 A) (With Optional Pump Co

Troubleshooting 9-39%5-"%.0*UNEFigure 9.25 – 6900 V Module Wiring (180/360/600 A) (Without Optional P

9-40 Troubleshooting%5-"%.0*UNEFigure 9.26 – 6900 V Module Wiring (180/360/600 A) (With Optional Pump Co

Chapter 10MaintenanceSafety and Preventative The Maintenance Technician should become familiar with the layout andbe aware of the basic system paramet

1-6 Product Overview%5-"%.0*UNEStarting Modes (cont.) Preset Slow SpeedThis option can be used in applications that require a s

10-2 Maintenance1560E-UM050B-EN-P - June 2013Periodic Inspection (cont.) Allen-Bradley magnetic starters, contactors and relaysare designed to operate

Maintenance 10-3 1560E-UM050B-EN-P - June 2013Solid-State DevicesSolid-state devices require little more than a periodic visual inspection.Printed c

10-4 Maintenance1560E-UM050B-EN-P - June 2013Periodic Inspection (cont.) "Keep Good Maintenance Records"This rule will be most helpful in lo

Maintenance 10-5 1560E-UM050B-EN-P - June 2013Hazardous materialsEnvironmental protection is a top priority for Rockwell Automation.The facility tha

10-6 Maintenance1560E-UM050B-EN-P - June 2013• Chromate PlatingSome sheet steel and fasteners are plated with zinc and sealed with achromate-based dip

Appendix A1560E/1562E SMC-Flex Specifications 1560E-UM050B-EN-P - June 2013Table A.1 – Specifications Electrical Ratings UL/CSA/NEMA IEC Power

A-2 Specifications1560E-UM050B-EN-P - June 2013Table A.1 – Specifications (cont.) Electrical Ratings (cont.) UL/CSA/NEMA IEC Short Circuit Prote

Specifications A-3 1560E-UM050B-EN-P - June 2013 Table A.1 – Specifications (cont.) Environmental Ratings UL/CSA/NEMA IEC Operating Temperature

A-4 Specifications1560E-UM050B-EN-P - June 2013Table A.4 – Cable Quantity and Size Bulletin Size Structure Code Unit Size Inches (mm) Max. No. &

Specifications A-5 1560E-UM050B-EN-P - June 2013Table A.5 – Shipping Weights and Dimensions u Horsepower (kW) Dimensions in inches (mm) Shipping W

Product Overview 1-7%5-"%.0*UNELinear Speed Acceleration and DecelerationThe SMC-Flex has the ability to control the motor s

A-6 Specifications11560E-UM050B-EN-P - June 2013Table A.6 – Power Bus and Ground Bus Description Specifications Main Horizontal Power Bus Bus Bar Mat

Specifications A-7 1560E-UM050B-EN-P - June 2013Table A.7 – Power Fuses and Losses Description Specifications Power Fuses and Fuse Holders This se

A-8 Specifications1560E-UM050B-EN-P - June 2013Table A.8 – Control Wire and Power Wire Description Specifications Control Wire All Medium Voltage stru

Appendix BParameter Information 1560E-UM050B-EN-P - June 2013 Table B.1 – Parameter List Group Parameter Description Parameter Number Units Min /

B-2 Parameter Information1560E-UM050B-EN-P - June 2013Table B.1 – Parameter List (cont.) Group Parameter Description Parameter Number Units Min / M

Parameter Information B-3 1560E-UM050B-EN-P - June 2013Table B.1 – Parameter List (cont.) Group Parameter Description Parameter Number Units Min

B-4 Parameter Information1560E-UM050B-EN-P - June 2013Table B.1 – Parameter List (cont.) Group Parameter Description Parameter Number Units Min / M

Appendix C1560E and 1562E Relay ControlFunctional Description The following functional descriptions and associated control circuits arefor units usin

C-2 1560E and 1560E Relay Control1560E-UM050B-EN-P - June 2013Functional Description (cont.) Bulletin 1562E • Basic Control – With Controlled StopWhen

1560E and 1560E Relay Control C-3 1560E-UM050B-EN-P - June 2013Bulletin 1560E • Basic Control – Controlled Start OnlyThe Bulletin 1560E is intended

1-8 Product Overview%5-"%.0*UNE%5-"%.0*UNE%5-"%.0*UNEStarting Modes (cont.)

C-4 1560E and 1560E Relay Control1560E-UM050B-EN-P - June 2013Figure C.1 – Bulletin 1562E Relay Control Circuit • Without Stop Control

1560E and 1560E Relay Control C-5 1560E-UM050B-EN-P - June 2013Figure C.2 – Bulletin 1562E Relay Control Circuit • With Stop Control

C-6 1560E and 1560E Relay Control1560E-UM050B-EN-P - June 2013Figure C.3 – Bulletin 1562E Relay Control Circuit • With DeviceNet (or DPI) Communicatio

1560E and 1560E Relay Control C-7 1560E-UM050B-EN-P - June 2013Figure C.4 – Bulletin 1560E Relay Control Circuit • Without Stop Control

C-8 1560E and 1560E Relay Control1560E-UM050B-EN-P - June 2013Figure C.5 – Bulletin 1560E Relay Control Circuit • With Stop Control

1560E and 1560E Relay Control C-9 1560E-UM050B-EN-P - June 2013Figure C.6 – Bulletin 1560E Relay Control Circuit • With DeviceNet (or DPI) Communica

C-10 1560E and 1560E Relay Control111560E-UM050B-EN-P - June 2013

Appendix DSpare Parts 1560E-UM050B-EN-P - June 2013Table D.1 Bulletin 1503E • 1000-1500 Volt, 180/360 Amp, 6-device Ì Qty per controller Descripti

D-2 Spare Parts1560E-UM050B-EN-P - June 2013Table D.2 Bulletin 1503E, 1560E, 1562E • 2300 Volt, 180/360 Amp, 6-device Í Qty per controller Descripti

Spare Parts D-3 1560E-UM050B-EN-P - June 2013Table D.3 Bulletin 1503E, 1560E, 1562E • 2300 Volt, 600 Amp, 6-Device Ë Qty per controller Descriptio

Product Overview 1-9%5-"%.0*UNEProtection and Diagnostics The MV SMC-Flex™ controller is capable of providing the followingp

D-4 Spare Parts1560E-UM050B-EN-P - June 2013Table D.4 Bulletin 1503E, 1560E, 1562E • 3300 and 4160 Volt, 180/360 Amp, 12-device Í Qty per controller

Spare Parts D-5 1560E-UM050B-EN-P - June 2013Table D.5 Bulletin 1503E, 1560E, 1562E • 3300 and 4160 Volt, 600 Amp, 12-device Ë Qty per controller D

D-6 Spare Parts1560E-UM050B-EN-P - June 2013Table D.6 Bulletin 1503E, 1560E, 1562E • 5500/6900 Volt, 180/360 Amp, 18-device Í Qty per controller Desc

Spare Parts D-7 1560E-UM050B-EN-P - June 2013Table D.7 Bulletin 1503E, 1560E, 1562E • 5500/6900 Volt, 600 Amp, 18-device Ë Qty per controller Descr

D-8 Spare Parts1560E-UM050B-EN-P - June 2013Table D.8 Accessories Qty per controller Description Part Number Control Module (Standard) 41391-454-

Appendix EAccessories 1560E-UM050B-EN-P - June 2013Table E.1 Accessories Description Description/Used With Catalog Number HIM Remote Door Mounted

E-2 Accessories1560E-UM050B-EN-P - June 2013

Medium Voltage Business, 135 Dundas Street, Cambridge, ON N1R 5X1 Canada, Tel: (1) 519 623-1810, Fax: (1) 519 623-8930 Web Site: www.ab.com/

Important User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and opera

1-10 Product Overview%5-"%.0*UNEApproximate trip time for 3-phase balancedcondition from cold start.Approximate trip time for 3

Product Overview 1-11%5-"%.0*UNEUnderload :Utilizing the underload protection of the MV SMC-Flex controller, motoroperation

1-12 Product Overview%5-"%.0*UNEUnbalance :The MV SMC-Flex is able to detect an unbalance in line voltages. Motoroperation can

Product Overview 1-1%5-"%.0*UNE600%PercentFull LoadCurrentJamTime (seconds)RunningUser ProgrammedTrip Level600%PercentFull L

1-14 Product Overview%5-"%.0*UNEGround Fault Trip (cont.)Parameter 74, Gnd Flt Delay, allows the installer to define the time

Product Overview 1-15%5-"%.0*UNETable 1.A –PTC Input RatingsResponse Resistance 3400 Ω ± 150 ΩReset Resistance 1600 Ω ± 100

1-16 Product Overview%5-"%.0*UNEOpen GateAn open-gate fault indicates that improper SCR firing, typically caused byan open SCR

Product Overview 1-17%5-"%.0*UNEExcessive Starts/HourThe MV SMC-Flex™ module allows the user to program the desirednumber of

1-18 Product Overview%5-"%.0*UNECommunication A serial interface port (DPI) is provided as standard, which allowsconnection to

Product Overview 1-19%5-"%.0*UNEStatus Indication Four programmable hard contact outputs are provided as standard:• The Aux

1560E-UM050B-EN-P - June 2013PagePreface Service Procedure... P-1Product O

1-20 Product Overview%5-"%.0*UNEControl Options (cont.) Pump Application Considerations1. Consult factory if start time setting

Product Overview 1-21%5-"%.0*UNEPump stopping is not intended to be used as anemergency stop. Refer to the applicable stand

1-22 Product Overview%5-"%.0*UNEHardware Description The following sections contain descriptions of system components andsystem

Product Overview 1-23%5-"%.0*UNEInterface BoardThis circuit board takes current transformer signals plus line-side and load-

1-24 Product Overview%5-"%.0*UNEFigure 1.18 – Typical MV SMC-Flex Power System • Bulletin 1562E (Without Stop Control)*

Product Overview 1-25%5-"%.0*UNEFigure 1.19 – Typical MV SMC-Flex Power System • Bulletin 1562E (With Stop Control)

1-26 Product Overview%5-"%.0*UNEFigure 1.20 – Typical MV SMC-Flex Power System • Bulletin 1560E (Without Stop Control)

Product Overview 1-27%5-"%.0*UNEFigure 1.21– Typical MV SMC-Flex Power System • Bulletin 1560E (With Stop Control)

1-28 Product Overview%5-"%.0*UNEFunctional Description The following functional descriptions and associated control circuits ar

Product Overview 1-29%5-"%.0*UNEBulletin 1562E • Basic Control – With Controlled StopWhen wired as shown in Figure 1.23, the

1560E-UM050B-EN-P - June 2013ii Table of Contents – MV Dialog Plus Medium Voltage Controller User ManualProduct Overview (cont.) Chapter 1 PageTypical

1-30 Product Overview%5-"%.0*UNEFunctional Description (cont.) Bulletin 1560E • Basic Control – Controlled Start OnlyThe Bullet

Product Overview 1-31%5-"%.0*UNEBulletin 1560E • DPI Control – Controlled Start onlyThe control scheme shown in Figure 1.27

1-32 Product Overview%5-"%.0*UNEFigure 1.22 – Bulletin 1562E IntelliVAC Control Circuit • Without Stop Control

Product Overview 1-33%5-"%.0*UNEFigure 1.23 – Bulletin 1562E IntelliVAC Control Circuit • With Stop Control

1-34 Product Overview%5-"%.0*UNE%5-"%.0*UNEFigure 1.24 – Bulletin 1562E IntelliVAC Control Circuit

Product Overview 1-35%5-"%.0*UNEFigure 1.25 – Bulletin 1560E IntelliVAC Control Circuit • Without Stop Control

1-36 Product Overview%5-"%.0*UNEFigure 1.26 – Bulletin 1560E IntelliVAC Control Circuit • With Stop Control

Product Overview 1-37%5-"%.0*UNEFigure 1.27 – Bulletin 1560E IntelliVAC Control Circuit

1-38 Product Overview%5-"%.0*UNE

InstallationPerform the installation duties correctly. Errors maycause commissioning delays, equipment damage orpersonal injury.Important: For the 1

1560E-UM050B-EN-P - June 2013Table of Contents – MV Dialog Plus Medium Voltage Controller User Manual iiiInstallation (cont.) Chapter 2 PageSurge A

2-2 Installation%5-"%.0*UNEGeneral Precautions In addition to the precautions listed throughout this manual, the followingstat

Installation 2-3%5-"%.0*UNEInstallation Site Consider the following when selecting the installation site:A. The operating am

2-4 Installation%5-"%.0*UNEInstallation Site (cont.) Grounding PracticesThe purpose of grounding is to:A. Provide safety for Pe

Installation 2-5%5-"%.0*UNEPower Connections The controller requires a three-phase supply and an equipment groundingconductor

2-6 Installation%5-"%.0*UNEPower Connections (cont.)PowerStackAssemblyBypass Vacuum ContactorVoltage Sensing ModuleNon Load Bre

Installation 2-7%5-"%.0*UNEPower Cable LugsGround Bus LugPower Cable LugsGround Bus LugFigure 2.2 – Incoming Line Cable Conn

2-8 Installation%5-"%.0*UNEPower Connections (cont.) Bulletin 1560ERefer to Figures 2.4 to 2.6 to make power connections for a

Installation 2-9%5-"%.0*UNEPhase 1Line ConnectionPhase 2Line ConnectionLoad Connections(top exit shown)Phase 1 (front)throug

2-10 Installation%5-"%.0*UNEPower Connections (cont.)Phase 1Line ConnectionPhase 2Line ConnectionLoad Connections(top exit show

Installation 2-11%5-"%.0*UNEImportant: For retrofit units (Bul. 1560E), the CEC and NEC require thatbranch-circuit protecti

1560E-UM050B-EN-P - June 2013iv Table of Contents – MV Dialog Plus Medium Voltage Controller User ManualMetering Chapter 5 PageOverview...

2-12 Installation%5-"%.0*UNEPower Wiring The wire sizes must be selected individually, observing all applicablesafety and CEC o

Installation 2-13%5-"%.0*UNEInstallation Physical LocationThe controller is designed for limited front access (components ma

2-14 Installation%5-"%.0*UNEInstallation (cont.) Power Factor Correction CapacitorsThe controller can be installed on a system

Installation 2-15%5-"%.0*UNEPower BusIsolation Switch Isolation SwitchFuseFuseContactorIsolation ContactorPFCCdi/dt Inductor

2-16 Installation%5-"%.0*UNERockwell Automation highly recommends that motor surge capacitors and/ormotor surge arresters not

Installation 2-17%5-"%.0*UNEMotor Overload Protection Thermal motor overload protection is provided as standard (though it m

2-18 Installation%5-"%.0*UNEThis product has been designed for Class A equipment.Use of the product in domestic environments m

Installation 2-19%5-"%.0*UNE• To meet produce susceptibility requirements, ferrite cores need to beadded to the communicatio

2-20 Installation%5-"%.0*UNEControl Terminal Designations As shown in Figure 2.10, the SMC-Flex controller contains 24 controlt

Commissioning ProcedurePreliminary Set-Up A. Ensure the work area is clean and tidy. Pathways to main disconnectand emergency stop push-button must b

1560E-UM050A-EN-P – August 2004Table of Contents – MV Dialog Plus Medium Voltage Controller User Manual vTroubleshooting Chapter 9 PageGeneral Notes a

3-2 Commissioning Procedures11560E-UM050B-EN-P - June 2013System CharacteristicsJob Name: _____________________________ Job Number: __________________

Commissioning Procedures 3-3 1560E-UM050B-EN-P - June 2013Preliminary Check Ensure that all sources of power are isolated and lockedout before worki

3-4 Commissioning Procedures1560E-UM050B-EN-P - June 2013Hi-Pot and Megger Test It is recommended that insulation levels be checked before energizing

Commissioning Procedures 3-5 1560E-UM050B-EN-P - June 2013***Points for disconnection, to allow Hi-Potor Megger tests (refer to Chapter 3) ** *****

3-6 Commissioning Procedures1560E-UM050B-EN-P - June 2013SW2: When ON (up) provides test pulses to gate driver circuits.NOTE: Must be OFF (down) for

Commissioning Procedures 3-7 1560E-UM050B-EN-P - June 2013Power Supply Tests Servicing energized industrial control equipment can behazardous. Seve

3-8 Commissioning Procedures1560E-UM050B-EN-P - June 2013Power Supply Tests (cont.) NOTE: Systems with optional Pump Control or Soft Stop includecont

Commissioning Procedures 3-9 1560E-UM050B-EN-P - June 20137. The gate-driver board voltage may be checked by connecting a DCvoltmeter to TP2 (+) an

3-10 Commissioning Procedures1560E-UM050B-EN-P - June 201310. When each gate driver circuit has been checked, disconnect the powersupply and remove it

Commissioning Procedures 3-11 1560E-UM050B-EN-P - June 2013Resistance Checks To ensure that resistors and connections have not been damaged duringsh

1560E-UM050A-EN-P – August 2004vi Table of Contents – MV Dialog Plus Medium Voltage Controller User ManualAppendix A 1560E/1562E SMC-Flex Specificatio

3-12 Commissioning Procedures1560E-UM050B-EN-P - June 2013Table 3.B – Input Voltage Ranges Tap Voltage Range MV Ratio D 800 – 1449 V 1020 C 1450

ProgrammingOverview This chapter provides a basic understanding of the programming keypadbuilt into the SMC-Flex controller. This chapter also descri

4-2 Programming1560E-UM050B-EN-P - June 2013Programming Menu (cont.)DevicePower-up andStatus DisplayParameterMemoryStoragePreferencesDiagnosticsSelect

Programming 4-3 1560E-UM050B-EN-P - June 2013ParameterMotorSet Up UtilityLinear ListProtectionParameterMonitoringCommunicationsuwvEscParameterMotorS

4-4 Programming1560E-UM050B-EN-P - June 2013Programming Menu (cont.) Table 4.AParameter Linear ListParameter No. Description Parameter No. Descript

Programming 4-5 1560E-UM050B-EN-P - June 2013Password The SMC-Flex Controller allows the user to limit access to theprogramming system through passw

4-6 Programmi1560E-UM050B-EN-P - June 2013Parameter Management Before you begin programming, it is important to understand how thecontroller memory is

Programming 4-7 1560E-UM050B-EN-P - June 2013Using Parameter ManagementDescription Action Display Saving to EEPROM To ensure that the newly modi

4-8 Programming1560E-UM050B-EN-P - June 2013Parameter Modification All parameters are modified using the same method. The basic steps toperforming pa

Programming 4-9 1560E-UM050B-EN-P - June 2013Soft Start The following parameters are specifically used to adjust the voltage rampsupplied to the mot

1560E-UM050B-EN-P - June 2013Service Procedure For your convenience, the Rockwell Automation Global ManufacturingSolutions (GMS), provides a

4-10 Programming1560E-UM050B-EN-P - June 2013Dual Ramp Start The SMC-Flex controller provides the user with the ability to selectbetween two Start set

Programming 4-11 1560E-UM050B-EN-P - June 2013Full Voltage Start The SMC-Flex controller may be programmed to provide a full voltagestart (output vo

4-12 Programming1560E-UM050B-EN-P - June 2013Parameter Option Current Limit Level v The current limit level that is applied for the Ramp time selecte

Programming 4-13 1560E-UM050B-EN-P - June 2013Motor Protection While the Basic Set Up group allows the user to get started with aminimum number of p

4-14 Programming1560E-UM050B-EN-P - June 2013Example Settings Undervoltage uWith Line Voltage programmed for 4160 V and the Undervoltage levelprogramm

Programming 4-15 1560E-UM050B-EN-P - June 2013Motor Information The Basic Set Up and Overload programming group allows the user to setparameters ind

4-16 Programming1560E-UM050B-EN-P - June 2013

MeteringOverview While the SMC-Flex controller operates your motor, it also monitorsseveral different parameters, providing a full function metering

5-2 Metering1560E-UM050B-EN-P - June 2013Viewing Metering Data(cont.)Description Action Display 7. Scroll through the Metering parameters with

OptionsOverview The SMC-Flex controller offers a variety of unique control programmingand communication options that provide enhanced capabilities. (