Rockwell-automation 1560E SMC Flex Smart Motor Controller Manual de usuario Pagina 11
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Product Overview
Manual Objectives This manual is intended for use by personnel familiar with Medium Voltage and
solid-state power equipment. The manual contains material which will allow the
user to operate, maintain and troubleshoot the MV SMC-Flex
TM
family of
controllers. The family consists of the following Bulletin numbers: 1503E,
1560E and 1562E.
Documentation The following Rockwell Automation publications provide pertinent
information for the MV SMC-Flex and components:
• MVB-5.0 General Handling Procedures for MV Controllers
• 1500-UM055B-EN-P Medium Voltage Controller Two-High Cabinet
(200A/400A) – User Manual
• 1502-UM050C-EN-P 400A Vacuum Contactor, Series D
– User Manual
• 1502-UM052B-EN-P 400A Vacuum Contactor, Series E
– User Manual
• 1502-UM051C-EN-P 800A Vacuum Contactor, Series D and E
– User Manual
• 1560E-SR022A-EN-P Medium Voltage SMC-Flex Controllers
– General Specifications
Description The MV SMC-Flex is a solid-state, three-phase, AC line controller. It is
designed to provide microprocessor-controlled starting and stopping of
standard three-phase, squirrel-cage induction motors, using the same
control module as the Allen-Bradley Bulletin 150 SMC-Flex.
1503E – OEM Controller
A chassis-mount medium voltage solid-state controller designed to mount in
an OEM or customer supplied structure, and designed to work in conjunction
with an existing or OEM/customer supplied starter. It is comprised of
several modular components, including:
• Frame-mounted or loose power stacks including gate driver boards
• Loose interface and voltage feedback boards
• Fiber optic cables for SCR firing
• Microprocessor based control module
• Bypass vacuum contactor
Chapter 1
%5-"%.0*UNE
- Medium Voltage 1
- SMC Flex™ 1
- Motor Controller 1
- Important User Information 2
- Table of Contents 3
- Installation Chapter 2 4
- Programming Chapter 4 5
- Metering Chapter 5 Page 6
- Options Chapter 6 6
- Diagnostics Chapter 7 6
- Communications Chapter 8 6
- Maintenance Chapter 10 7
- Appendix D Spare Parts 8
- Appendix E Accessories 8
- 1560E-UM050B-EN-P - June 2013 10
- Product Overview 11
- 1560E – Retrofit Controller 12
- SMC-Flex™ Control Module 12
- Figure 1.1– Soft Start 13
- Selectable Kickstart : 14
- Current Limit Start ; 14
- Dual Ramp Start : 15
- Full Voltage Start 15
- Preset Slow Speed 16
- Product Overview 1-7 17
- Soft Stop 18
- Overload 19
- Protection and Diagnostics 20
- Underload : 21
- Undervoltage ; 21
- Overvoltage ; 21
- Ground Fault 23
- Table 1.A –PTC Input Ratings 25
- Excessive Starts/Hour 27
- Overtemperature 27
- Figure 1.14 – DPI Location 28
- Pump Control Option 29
- 1-20 Product Overview 30
- Braking Control Option 31
- Power Module 32
- Interface Board 33
- 1-24 Product Overview 34
- Product Overview 1-25 35
- 1-26 Product Overview 36
- Product Overview 1-27 37
- 1-28 Product Overview 38
- 1-30 Product Overview 40
- Product Overview 1-31 41
- 1-32 Product Overview 42
- Product Overview 1-33 43
- Product Overview 1-35 45
- 1-36 Product Overview 46
- Product Overview 1-37 47
- 1-38 Product Overview 48
- Installation 49
- 2-2 Installation 50
- Mounting 51
- Grounding Practices 52
- (with LV panels not shown) 54
- Installation 2-7 55
- Installation 2-9 57
- Power Connections (cont.) 58
- Bulletin 1503E 59
- 2-12 Installation 60
- Installation 2-13 61
- 2-14 Installation 62
- Installation 2-15 63
- Surge Arrestor Protection 64
- Two-speed Motors 65
- Multi-motor Protection 65
- EMC Compliance 66
- Wire Size Torque 67
- 0.75 to 2.5 mm 67
- 2-20 Installation 68
- Commissioning Procedure 69
- System Characteristics 70
- MV SMC-Flex™ Module 71
- 3-4 Commissioning Procedures 72
- Commissioning Procedures 3-5 73
- 3-6 Commissioning Procedures 74
- Figure 3.3 – Interface PCB 75
- 3-8 Commissioning Procedures 76
- Milliseconds 77
- Control Function Tests 78
- Programming 81
- Programming Menu (cont.) 82
- Programming 4-3 83
- Table 4.A 84
- Parameter Linear List 84
- Programming 4-5 85
- EscEsc SelSel 86
- Using Parameter Management 87
- (Dual Ramp) 90
- Parameter Option 91
- Starting Mode 91
- Full Voltage 91
- Basic Setup (cont.) 92
- Undervoltage u 94
- Overvoltage u 94
- Underload v 94
- Motor Data Entry 95
- 4-16 Programming 96
- Metering 97
- Viewing Metering Data 98
- Human Interface Module 100
- Programming Parameters 102
- Options 6-5 103
- 6-6 Options 104
- Diagnostics 105
- 7-2 Diagnostics 106
- Table 7.A 107
- Fault Code Cross-Reference 107
- 7-4 Diagnostics 108
- Communications 109
- Keypad Description 110
- Communications 8-3 111
- Control Enable 112
- Communications 8-5 113
- Loss of Communication and 114
- Network Faults 114
- Table 8.E 115
- SMC-Flex Bit Identification 116
- Scale Factors for PLC 117
- Communication 117
- Rules for Using DataLinks 118
- Troubleshooting 119
- : Prestart fault indication 121
- Troubleshooting 9-5 123
- 9-6 Troubleshooting 124
- Voltage Feedback Circuit 125
- Voltage-Sensing Board 126
- Replacement 126
- Figure 9.3 – IGDPS Board 127
- 9-10 Troubleshooting 128
- Troubleshooting 9-11 129
- SCR Replacement Procedure 131
- Power Circuit 132
- Troubleshooting (cont.) 132
- Troubleshooting 9-15 133
- Troubleshooting 9-17 135
- Figure 9.6 – Heatsink Clamp 136
- Troubleshooting 9-19 137
- Figure 9.9 – Heatsink Clamp 138
- Troubleshooting 9-21 139
- Troubleshooting 9-23 141
- 9-24 Troubleshooting 142
- Troubleshooting 9-25 143
- Snubber and Resistor Circuit 145
- VOLTAGE FEEDBACK 146
- Troubleshooting 9-29 147
- 9-30 Troubleshooting 148
- Troubleshooting 9-31 149
- 9-32 Troubleshooting 150
- Troubleshooting 9-33 151
- 9-34 Troubleshooting 152
- Troubleshooting 9-35 153
- 9-36 Troubleshooting 154
- Troubleshooting 9-37 155
- 9-38 Troubleshooting 156
- Troubleshooting 9-39 157
- 9-40 Troubleshooting 158
- Maintenance 159
- Vacuum Bottles 160
- Terminals 160
- Solid-State Devices 161
- Static-Sensitive Items 161
- Final Check Out 161
- 10-4 Maintenance 162
- Environmental Considerations 163
- Appendix A 165
- A-2 Specifications 166
- Bulletin 1560E 169
- Bulletin 1562E 169
- Description Specifications 170
- Description 172
- Parameter Information 173
- Parameter Information B-3 175
- B-4 Parameter Information 176
- 1560E and 1562E Relay Control 177
- SMC-Flex module 178
- Spare Parts 187
- Table D.2 188
- Spare Parts D-3 189
- Table D.4 190
- Table D.6 192
- Table D.7 193
- Accessories 194
- Table D.8 194
- E-2 Accessories 196
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