Rockwell-automation 1560E SMC Flex Smart Motor Controller Manual de usuario Pagina 159
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Chapter
10
Maintenance
Safety and Preventative The Maintenance Technician should become familiar with the layout and
be aware of the basic system parameters. Only qualified technicians should
be allowed to work with this equipment under competent supervision.
General housekeeping is the key to maintaining power electronic and
electrical equipment. They are to be kept as dust free as possible. A
scheduled program of inspection will reduce the possibility of problems.
Servicing energized industrial control equipment can
be hazardous. Severe injury or death can result from
electrical shock, burn, or unintended actuation of
controlled equipment. Recommended practice is to
disconnnect and lock out control equipment from
power sources, and allow any stored energy in capaci-
tors to dissipate. If it is necessary to work in the
vicinity of energized equipment, the safety related
work practices of NFPA 70E, Electrical Safety
Requirements for Employee Workplaces, must be
followed.
Periodic Inspection Note: For OEM-supplied components, refer to documentation provided by
the OEM for recommended periodic maintenance procedures.
Industrial control equipment should be inspected periodically. Inspection
intervals should be based on environmental and operating conditions, and
adjusted as indicated by experience. An initial inspection, within 3 or 4
months after installation, is suggested. Applicable parts of the following
guidelines should be used:
Contamination
If inspection reveals that dust, moisture or other contamination has reached
the control equipment, the source must be eliminated. This could indicate
an incorrect or ineffective enclosure, unsealed enclosure openings (conduit
or other) or incorrect operating procedures. Dirty, wet or contaminated parts
must be replaced unless they can be cleaned effectively by vacuuming or
wiping.
1560E-UM050B-EN-P - June 2013
A T T E N T I O NA T T E N T I O N
- Medium Voltage 1
- SMC Flex™ 1
- Motor Controller 1
- Important User Information 2
- Table of Contents 3
- Installation Chapter 2 4
- Programming Chapter 4 5
- Metering Chapter 5 Page 6
- Options Chapter 6 6
- Diagnostics Chapter 7 6
- Communications Chapter 8 6
- Maintenance Chapter 10 7
- Appendix D Spare Parts 8
- Appendix E Accessories 8
- 1560E-UM050B-EN-P - June 2013 10
- Product Overview 11
- 1560E – Retrofit Controller 12
- SMC-Flex™ Control Module 12
- Figure 1.1– Soft Start 13
- Selectable Kickstart : 14
- Current Limit Start ; 14
- Dual Ramp Start : 15
- Full Voltage Start 15
- Preset Slow Speed 16
- Product Overview 1-7 17
- Soft Stop 18
- Overload 19
- Protection and Diagnostics 20
- Underload : 21
- Undervoltage ; 21
- Overvoltage ; 21
- Ground Fault 23
- Table 1.A –PTC Input Ratings 25
- Excessive Starts/Hour 27
- Overtemperature 27
- Figure 1.14 – DPI Location 28
- Pump Control Option 29
- 1-20 Product Overview 30
- Braking Control Option 31
- Power Module 32
- Interface Board 33
- 1-24 Product Overview 34
- Product Overview 1-25 35
- 1-26 Product Overview 36
- Product Overview 1-27 37
- 1-28 Product Overview 38
- 1-30 Product Overview 40
- Product Overview 1-31 41
- 1-32 Product Overview 42
- Product Overview 1-33 43
- Product Overview 1-35 45
- 1-36 Product Overview 46
- Product Overview 1-37 47
- 1-38 Product Overview 48
- Installation 49
- 2-2 Installation 50
- Mounting 51
- Grounding Practices 52
- (with LV panels not shown) 54
- Installation 2-7 55
- Installation 2-9 57
- Power Connections (cont.) 58
- Bulletin 1503E 59
- 2-12 Installation 60
- Installation 2-13 61
- 2-14 Installation 62
- Installation 2-15 63
- Surge Arrestor Protection 64
- Two-speed Motors 65
- Multi-motor Protection 65
- EMC Compliance 66
- Wire Size Torque 67
- 0.75 to 2.5 mm 67
- 2-20 Installation 68
- Commissioning Procedure 69
- System Characteristics 70
- MV SMC-Flex™ Module 71
- 3-4 Commissioning Procedures 72
- Commissioning Procedures 3-5 73
- 3-6 Commissioning Procedures 74
- Figure 3.3 – Interface PCB 75
- 3-8 Commissioning Procedures 76
- Milliseconds 77
- Control Function Tests 78
- Programming 81
- Programming Menu (cont.) 82
- Programming 4-3 83
- Table 4.A 84
- Parameter Linear List 84
- Programming 4-5 85
- EscEsc SelSel 86
- Using Parameter Management 87
- (Dual Ramp) 90
- Parameter Option 91
- Starting Mode 91
- Full Voltage 91
- Basic Setup (cont.) 92
- Undervoltage u 94
- Overvoltage u 94
- Underload v 94
- Motor Data Entry 95
- 4-16 Programming 96
- Metering 97
- Viewing Metering Data 98
- Human Interface Module 100
- Programming Parameters 102
- Options 6-5 103
- 6-6 Options 104
- Diagnostics 105
- 7-2 Diagnostics 106
- Table 7.A 107
- Fault Code Cross-Reference 107
- 7-4 Diagnostics 108
- Communications 109
- Keypad Description 110
- Communications 8-3 111
- Control Enable 112
- Communications 8-5 113
- Loss of Communication and 114
- Network Faults 114
- Table 8.E 115
- SMC-Flex Bit Identification 116
- Scale Factors for PLC 117
- Communication 117
- Rules for Using DataLinks 118
- Troubleshooting 119
- : Prestart fault indication 121
- Troubleshooting 9-5 123
- 9-6 Troubleshooting 124
- Voltage Feedback Circuit 125
- Voltage-Sensing Board 126
- Replacement 126
- Figure 9.3 – IGDPS Board 127
- 9-10 Troubleshooting 128
- Troubleshooting 9-11 129
- SCR Replacement Procedure 131
- Power Circuit 132
- Troubleshooting (cont.) 132
- Troubleshooting 9-15 133
- Troubleshooting 9-17 135
- Figure 9.6 – Heatsink Clamp 136
- Troubleshooting 9-19 137
- Figure 9.9 – Heatsink Clamp 138
- Troubleshooting 9-21 139
- Troubleshooting 9-23 141
- 9-24 Troubleshooting 142
- Troubleshooting 9-25 143
- Snubber and Resistor Circuit 145
- VOLTAGE FEEDBACK 146
- Troubleshooting 9-29 147
- 9-30 Troubleshooting 148
- Troubleshooting 9-31 149
- 9-32 Troubleshooting 150
- Troubleshooting 9-33 151
- 9-34 Troubleshooting 152
- Troubleshooting 9-35 153
- 9-36 Troubleshooting 154
- Troubleshooting 9-37 155
- 9-38 Troubleshooting 156
- Troubleshooting 9-39 157
- 9-40 Troubleshooting 158
- Maintenance 159
- Vacuum Bottles 160
- Terminals 160
- Solid-State Devices 161
- Static-Sensitive Items 161
- Final Check Out 161
- 10-4 Maintenance 162
- Environmental Considerations 163
- Appendix A 165
- A-2 Specifications 166
- Bulletin 1560E 169
- Bulletin 1562E 169
- Description Specifications 170
- Description 172
- Parameter Information 173
- Parameter Information B-3 175
- B-4 Parameter Information 176
- 1560E and 1562E Relay Control 177
- SMC-Flex module 178
- Spare Parts 187
- Table D.2 188
- Spare Parts D-3 189
- Table D.4 190
- Table D.6 192
- Table D.7 193
- Accessories 194
- Table D.8 194
- E-2 Accessories 196
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