Rockwell-automation 6000 PowerFlex Medium Voltage Variable Frequency D Manual de usuario Pagina 27
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Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 27
Chapter 2
Drive Mechanical Installation
Introduction
The installation process is divided into three principal activities. The mechanical
installation process described in this chapter, the electrical installation process
described in Chapter 3
, and the electrical interconnection process described in
Chapter 4
.
Mechanical Installation
Summary
The cabinets must be arranged as shown in the Dimensional Drawing.
Follow all applicable guidelines for siting the components before continuing with
these installation instructions.
There may be some variation in the process depending on the type and number of
drive components in your particular installation.
Connect Shipping Splits
The PowerFlex 6000 drive is shipped in two sections, the Isolation Transformer
Cabinet and Power Module/LV Control Cabinet. These two cabinets must be
connected after located in its final position. The cabinets are connected together
in 10 places, five along the front edge of the cabinet and five along the rear edge of
the cabinet. Access to the interior of the cabinet is required to make these
connections. Access for the front connections requires only opening the doors.
Access for the rear connections requires removing the back plates of the cabinet.
1. Arrange the sections as directed in the Dimensional Drawings and move
the sections together.
Connect Shipping Splits 27
Affix Cabinets to Floor 31
Install Main Cooling Fans 33
Install Drawout Power Modules (if applicable) 34
External Ducting 38
ATTENTION: Install the drive on a level surface (+/- 1 mm per meter
[+/- 0.036 in. per 36 in.] of drive length in all directions). If necessary, use
metal shims to level the cabinets before joining them; attempting to level after
joining may twist or misalign the cabinets.
IMPORTANT
Rear access to all cabinets is required for subsequent processes. Do not reinstall
back plates until after the conclusion of the Drive Electrical Interconnection
process.
- Installation Instructions 1
- Important User Information 2
- Table of Contents 3
- Chapter 3 4
- Drive Electrical Installation 4
- Chapter 4 4
- General Precautions 8
- Commissioning Support 8
- Additional Resources 8
- Contractor Scope of Work 9
- Chapter 1 11
- Overview 11
- General Handling 12
- Information 12
- Offloading and Moving 12
- Unpack and Inspect the Drive 13
- Drive Configurations 14
- Installation Site 15
- Requirements 15
- Initial Inspection Checklist 15
- Mounting Clearance Distance 16
- Mounting Requirements 16
- Channel Steel Base 17
- Remove the Wooden Skids 18
- Overhead Lifting 19
- Lift the Power Module/LV 19
- Control Cabinet 19
- Figure 10 - Insert bolts 22
- Lift the Isolation 23
- Transformer Cabinet 23
- Lift the Bypass Cabinet 26
- Drive Mechanical Installation 27
- (see step 3 28
- Table 6 - Sidesheet Openings 29
- Affix Cabinets to Floor 31
- Figure 21 - Welding locations 32
- Install Main Cooling Fans 33
- Install Drawout Power 34
- Modules (if applicable) 34
- Install Power Modules 36
- External Ducting 38
- Air Conditioning Sizing 39
- Electrical Drawings 42
- Grounding System 42
- Power Cable Insulation 43
- Power Cable Design 44
- Considerations 44
- Motor Cable Sizing 44
- Control Signal Wiring Design 45
- Table 10 - Power Terminals 48
- Bypass Cabinet) 49
- Cabinet) 49
- Connect Control Power 50
- Connect External Control 52
- Signal Wiring 52
- Connect Electrical Safety 53
- Interlock Circuit to Input 53
- Circuit Breaker 53
- Introduction 53
- Wire Routing and Connection 54
- Electrical Interconnection 55
- Power Cable Interconnection 56
- Connect Isolation 57
- Transformer Secondary 57
- Power Cables 57
- Cable Routing and Connection 59
- Connect Motor and Voltage 60
- Sensing Board Cables 60
- Connect LV Control and 62
- Fan Wiring Bundles 62
- Connect Ground Bus 65
- Complete the Installation 65
- Pre-Commissioning 67
- Pre-Commissioning Checklist 68
- Table 14 - Control Wiring: 69
- Table 15 - Power Wiring: 69
- Torque Requirements 71
- General Wire Categories 73
- Appendix D 75
- Appendix E 83
- Appendix F 85
- Schematic Diagrams 85
- Standard Input/Output 89
- Connection Points 89
- Line and Load Cable Sizes 91
- Rockwell Automation Support 98
- Documentation Feedback 98
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