1394 SERCOS Interface Multi-Axis Motion Control System(Catalog Numbers 1394C-SJT05-D, 1394C-SJT10-D, 1394C-SJT22-D)Integration Manual
Publication 1394-IN024B-EN-P — February 20041-2 Commissioning Your 1394 SERCOS Interface SystemGeneral Startup PrecautionsThe following precautions pe
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-3Understanding 1394 ConnectorsThe following tabl
Publication 1394-IN024B-EN-P — February 20041-4 Commissioning Your 1394 SERCOS Interface SystemLocating System Module Connectors and IndicatorsUse the
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-5Use the figure below to locate the 1394C-SJT22-
Publication 1394-IN024B-EN-P — February 20041-6 Commissioning Your 1394 SERCOS Interface SystemLocating Axis Module Connectors and IndicatorsUse the f
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-7Locating SERCOS Interface Fiber-Optic Connector
Publication 1394-IN024B-EN-P — February 20041-8 Commissioning Your 1394 SERCOS Interface SystemConfiguring Your 1394 System ModuleTo configure your 13
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-9Refer to Figure 1.5 for an example of the fiber
Publication 1394-IN024B-EN-P — February 20041-10 Commissioning Your 1394 SERCOS Interface System3. Set the baud rate using DIP switches 2 and 3. Refer
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-11Configuring Your Logix SERCOS interface Module
Important User InformationBecause of the variety of uses for the products described in this publication, those responsible for the application and use
Publication 1394-IN024B-EN-P — February 20041-12 Commissioning Your 1394 SERCOS Interface System5. Select the Date and Time tab.6. Check the box Make
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-13Configuring Your Logix ModuleTo configure your
Publication 1394-IN024B-EN-P — February 20041-14 Commissioning Your 1394 SERCOS Interface System5. Select Data Rate, Cycle Time, and Optical Power set
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-15Configuring Your 1394 System ModuleTo configur
Publication 1394-IN024B-EN-P — February 20041-16 Commissioning Your 1394 SERCOS Interface System9. Assign each axis to a node address (as shown in the
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-17Configuring the Motion GroupTo configure the m
Publication 1394-IN024B-EN-P — February 20041-18 Commissioning Your 1394 SERCOS Interface SystemConfiguring Axis PropertiesTo configure axis propertie
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-196. Select the Fault Actions tab and click on t
Publication 1394-IN024B-EN-P — February 20041-20 Commissioning Your 1394 SERCOS Interface SystemApplying Power to the 1394 SERCOS interface SystemThis
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-215. Observe the status LEDs on the axis modules
i Publication 1394-IN024B-EN-P — February 2004PrefaceWho Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . P-1Purpose of this Manu
Publication 1394-IN024B-EN-P — February 20041-22 Commissioning Your 1394 SERCOS Interface System10. Observe the status LED on the system module. 11. O
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-23Testing Your AxesTo test your axes:1. Verify t
Publication 1394-IN024B-EN-P — February 20041-24 Commissioning Your 1394 SERCOS Interface System5. Apply ENABLE input signal (Axis_x pin 1) for the ax
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-259. Select OK.If: Then:Your test completes succ
Publication 1394-IN024B-EN-P — February 20041-26 Commissioning Your 1394 SERCOS Interface SystemTuning Your AxesTo tune your axes:1. Verify the load i
Publication 1394-IN024B-EN-P — February 2004Commissioning Your 1394 SERCOS Interface System 1-276. Select the Start Tuning button to auto-tune
Publication 1394-IN024B-EN-P — February 20041-28 Commissioning Your 1394 SERCOS Interface System10. Select OK.11. Repeat Testing and Tuning Your Axes
1 Publication 1394-IN024B-EN-P — February 2004Chapter 2Troubleshooting Your 1394 SERCOS Interface SystemChapter ObjectivesThis chapter covers:• Safety
Publication 1394-IN024B-EN-P — February 20042-2 Troubleshooting Your 1394 SERCOS Interface SystemSafety PrecautionsObserve the following safety precau
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-3Troubleshooting System and Axis Module LEDsTh
Publication 1394-IN024B-EN-P — February 2004ii Table of ContentsSupplemental Troubleshooting Information. . . . . . . . . . . . 2-18Tools for
Publication 1394-IN024B-EN-P — February 20042-4 Troubleshooting Your 1394 SERCOS Interface SystemThe axis module status LED is visible from the front
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-5Troubleshooting the SERCOS Network Status LED
Publication 1394-IN024B-EN-P — February 20042-6 Troubleshooting Your 1394 SERCOS Interface SystemTroubleshooting System and Axis Module FaultsFault me
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-7DriveHardFault(Contactor Fault)Three-phase po
Publication 1394-IN024B-EN-P — February 20042-8 Troubleshooting Your 1394 SERCOS Interface SystemSERCOSFault(SERCOS Same Addr)Duplicate node address d
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-9Axis Module FaultsUse the table below for tro
Publication 1394-IN024B-EN-P — February 20042-10 Troubleshooting Your 1394 SERCOS Interface SystemPositionErrorFault(Ax: Follow Error)Axis position er
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-11MotFeedback NoiseFault(Ax: Mtr Fdbk Noise)Ex
Publication 1394-IN024B-EN-P — February 20042-12 Troubleshooting Your 1394 SERCOS Interface SystemTroubleshooting General System ProblemsUse the table
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-13Presence of noise on Command or resolver sig
1 Publication 1394-IN024B-EN-P — February 2004PrefaceRead this preface to familiarize yourself with the rest of the manual. The preface covers the fol
Publication 1394-IN024B-EN-P — February 20042-14 Troubleshooting Your 1394 SERCOS Interface SystemUnderstanding Logix/Drive Fault BehaviorThis section
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-15DriveHardFault(Memory Init)Memory hardware i
Publication 1394-IN024B-EN-P — February 20042-16 Troubleshooting Your 1394 SERCOS Interface SystemAxis Module FaultsFault MessageRSLogix (HIM):Descrip
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-17HardOvertravel Fault(Ax: ±Hard Ovrtrvl)Axis
Publication 1394-IN024B-EN-P — February 20042-18 Troubleshooting Your 1394 SERCOS Interface SystemSupplemental Troubleshooting InformationThis section
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-19Changing Parameters Using the HIMTo navigate
Publication 1394-IN024B-EN-P — February 20042-20 Troubleshooting Your 1394 SERCOS Interface SystemUsing Analog Test Points to Monitor System Variables
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-21To use the four analog output test points to
Publication 1394-IN024B-EN-P — February 20042-22 Troubleshooting Your 1394 SERCOS Interface SystemChanging Default Digital Output SettingsChange the s
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-23Replacing System and Axis ModulesUse these p
Publication 1394-IN024B-EN-P — February 2004 P-2 PrefaceContents of this ManualRelated DocumentationThe following documents contain additional informa
Publication 1394-IN024B-EN-P — February 20042-24 Troubleshooting Your 1394 SERCOS Interface SystemRemoving an Axis ModuleTo remove an axis module:1. R
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-25Installing a Replacement Axis ModuleTo insta
Publication 1394-IN024B-EN-P — February 20042-26 Troubleshooting Your 1394 SERCOS Interface System10. Apply power to the system.11. Verify that the sy
Publication 1394-IN024B-EN-P — February 2004Troubleshooting Your 1394 SERCOS Interface System 2-278. Disconnect the slide-and-lock mechanism o
Publication 1394-IN024B-EN-P — February 20042-28 Troubleshooting Your 1394 SERCOS Interface System11. Apply main input power to the system module.12.
1 Publication 1394-IN024B-EN-P — February 2004Appendix AInterconnect DiagramsChapter ObjectivesThis appendix covers the following:• Power Interconnect
Publication 1394-IN024B-EN-P — February 2004A-2 Interconnect Diagrams1394 SERCOS Interface Interconnect Diagram NotesThis section provides interconnec
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-3Power Interconnect DiagramsThe power interconnect wiring for the 1394 SERCOS inte
Publication 1394-IN024B-EN-P — February 2004A-4 Interconnect DiagramsShunt Module Interconnect DiagramsIn the figure below, the 1394 system module is
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-5In the figure below, the 1394C-SJT22-D system module is show wired with an extern
Publication 1394-IN024B-EN-P — February 2004Preface P-3Conventions Used in this ManualThe following conventions are used throughout this manua
Publication 1394-IN024B-EN-P — February 2004A-6 Interconnect DiagramsAxis Module/Motor Interconnect DiagramsThis section contains the motor power, bra
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-7In the figure below, the 1394 axis module is shown connected to 1326AB (460V) ser
Publication 1394-IN024B-EN-P — February 2004A-8 Interconnect DiagramsIn the figure below, the 1394 axis module is shown connected to 1326AS (460V) ser
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-9Thermal Switch and Brake Interconnect DiagramsThis section provides thermal switc
Publication 1394-IN024B-EN-P — February 2004A-10 Interconnect DiagramsFigure A.9Non-Isolated Series Start/Stop String1When bypassing the TB1/TB2 termi
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-11The example below shows 1394 (Series C) axis modules wired for thermal fault mon
Publication 1394-IN024B-EN-P — February 2004A-12 Interconnect DiagramsThe example below shows 1394 (Series A and B) axis modules (no internal brake or
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-13The example below shows 1394 (Series A and B) axis modules wired for thermal fau
Publication 1394-IN024B-EN-P — February 2004A-14 Interconnect DiagramsBrake Interconnect DiagramsThe relay outputs (Output 0-3) are linked to the Brak
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-15The example below shows 1394 series C axis modules with internal brake filtering
Publication 1394-IN024B-EN-P — February 2004 P-4 PrefaceAllen-Bradley SupportAllen-Bradley offers support services worldwide, with over 75 Sales/Suppo
Publication 1394-IN024B-EN-P — February 2004A-16 Interconnect DiagramsThe example below also shows 1394 series C axis modules with internal brake filt
Publication 1394-IN024B-EN-P — February 2004Interconnect Diagrams A-17The example below shows 1394 Series B axis modules without internal brake filter
Publication 1394-IN024B-EN-P — February 2004A-18 Interconnect Diagrams
1 Publication 1394-IN024B-EN-P — February 2004Numerics1326AB (M2L/S2L)interconnect diagram A-71326ASinterconnect diagram A-81394 SERCOScommissioning 1
Publication 1394-IN024B-EN-P — February 2004I-2 Indexaxis unknown 2-9Bus Loss 2-9desat 2-9drive enable 2-9Follow Error 2-10-hard ovrtrvl 2-10I(t) Faul
Publication 1394-IN024B-EN-P — February 2004Index I-3LLEDaxis module status 1-21, 1-22, 2-4network status 1-20, 2-5SERCOS module 1-20system mo
Publication 1394-IN024B-EN-P — February 2004I-4 IndexSystem Design for Control of Electrical Noise Reference Manual P-2system moduleconnector designat
Publication 1394-IN024B-EN-P — February 2004 Supersedes Publication 1394-IN024A-EN-P — July 2001 Copyright © 2004 Rockwell Automation. All rights rese
1 Publication 1394-IN024B-EN-P — February 2004Chapter 1Commissioning Your 1394 SERCOS Interface SystemChapter ObjectivesThis chapter provides you with
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