Rockwell-automation FlexPak 3000 Power Module SW-Version 4.3 Manual de usuario Pagina 5
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TABLE OF CONTENTS
49’1340 e FlexPak 3000
III
7.0 Troubleshooting/Diagnostics 7-1..7-8
7.1 General ....................................................................................................................... 7-1
7.2 Wiring Errors ............................................................................................................... 7-1
7.3 AC Line and Power Input ............................................................................................ 7-1
7.4 DC Motor..................................................................................................................... 7-1
7.5 Remote M Contactor................................................................................................... 7-2
7.6 Optional Kits................................................................................................................ 7-2
7.7 Fault/Alarm/Diagnostic (FAD) Menus.......................................................................... 7-2
7.7.1 About The Fault Menu ..................................................................................... 7-2
7.7.1.1 Review Log........................................................................................ 7-2
7.7.1.2 Reset Faults....................................................................................... 7-3
7.7.1.3 Clear Fault Log and Reset Faults...................................................... 7-3
7.7.2 About the Alarm Menu..................................................................................... 7-3
7.7.2.1 Review Log........................................................................................ 7-4
7.7.2.2 Reset Alarm Indicator ........................................................................ 7-4
7.7.2.3 Clear Alarm Log and Reset Alarms ................................................... 7-4
7.7.3 Diagnostics Menu............................................................................................ 7-5
7.7.4 Diagnostics Configure ..................................................................................... 7-5
7.7.5 Regulator LED Status Information................................................................... 7-6
7.7.6 Phase Firing Test Mode .................................................................................. 7-7
7.7.7 Power Supply Test Pin Identification ............................................................... 7-8
8.0 Replacement Parts and Accessories 8-1..8-21
8.0 Replacement of Components...................................................................................... 8-1
8.1 Recommended Spare Parts........................................................................................ 8-3
8.2 Accessories................................................................................................................. 8-6
Appendices
Appendix A
Glossary of Terms ................................................................................................................ A-1...A-2
Appendix B
FlexPak 3000 User Input Parameters ................................................................................. B-1..B-52
Appendix C
FlexPak 3000 User Output Parameters ............................................................................ C-1...C-12
Appendix D
Index Block Diagrams.................................................................................................................... D-I
Block Diagrams................................................................................................................... D-1..D-14
Appendix E
Program Error Messages and Fault and Alarm Codes......................................................... E-1...E-8
Appendix F
OIM Parameter Menu Tree................................................................................................... F-1...F-8
Appendix G
User Quick Reference Table ............................................................................................... G-1...G-8
Appendix H
CE-Conformity ..................................................................................................................... H-1...H-4
Appendix J
Cross Reference Part Numbers – Catalogue Numbers........................................................ J-1...J-2
- FlexPak 3000 Power Module 1
- SW-Version 4.3 1
- Instruction Manual 1
- Table of Contents 3
- 6.0 Quick Start 6-1..6-10 4
- Appendices 5
- List of Figures 6
- List of Tables 6
- 1.1 Safety Instructions 7
- 1.2 General Notes 8
- 1.3 Manual Scope 8
- 1.4 Related User Manuals 8
- 2.1 Drive Identification 9
- 2.2 Drive Specifications 10
- 2.2.6 DC Voltage Ratings: 11
- (-73/43) I 12
- 2.3.1 Logic Inputs: 13
- 2.3.2 Logic Outputs: 13
- 2.3.3 Analog Inputs: 13
- 2.3.4 Analog Outputs: 14
- 2.4 Drive Description 15
- (M/N 317C160D) 16
- (M/N 905FK0101) 16
- 2.5 Controls/Indicators 17
- 2.5.2 Controls 18
- FAULT KEYPAD MANUAL FORWARD 20
- ALARM KEYPAD MANUAL FORWARD 20
- DIAGS KEYPAD MANUAL FORWARD 20
- 3.1 General 25
- 3.3 Install the Drive 25
- 1C 1U 1V 1W 1D 27
- 25 Ø 1) 29
- 3.6 Install the Motor 33
- 3.8 Wire the Drive 34
- 3.8.6 Stopping the Drive 35
- INSTALLATION AND WIRING 38
- 1LG 1 2 03 42
- 4.1 Introduction 43
- 4.2 Test Equipment Needed 43
- 4.3 Power Off Inspection 43
- 4.4 Motor Ground Check 43
- 4.5 Jumper Settings 44
- 4.6 Powering Up the Drive 49
- 4.8 Accessing the Main Menu 50
- Self Tuning 51
- CML Feedback Scaling* 51
- Adjustments 52
- 4.13 Language Selection 53
- 4.14 Programming Features 54
- 4.14.3 Memory Operations 55
- 4.14.4 Reset Clock 56
- 4.14.5 Define User Units 56
- 4.14.5.2 Define Load Units 58
- 5.1 Introduction 59
- " UP 60
- LEFT 60
- & RIGHT 60
- 6.0 Quick Start 63
- 6.1 Introduction 63
- N/A = Not Applicable 69
- 6.4.1 Self Tune Setup 70
- 6.4.2 Execute Self-tuning 71
- 6.5 Final Adjustments 72
- 7.1 General 73
- 7.2 Wiring Errors 73
- 7.3 AC Line and Power Input 73
- 7.4 DC Motor 73
- 7.5 Remote M Contactor 74
- 7.6 Optional Kits 74
- 7.7.2 About The Alarm Menu 75
- 7.7.3 Diagnostics Menu 77
- 7.7.4 Diagnostics Configure 77
- CPU OK LED OIM COMM OK LED 78
- Replacement of a thyristor 82
- 8.2 Accessories 86
- Fuse Holder Dimensions 87
- 80 (110) 88
- L2 L3 PE 89
- (1) (2) 90
- EMC Filters for FlexPak 3000 91
- HF Filter 91
- RFI Filter Selection 92
- E L3 L2 L1 93
- E L3 L2 L1 94
- E L1 L2 L3 95
- LOAD 97
- Terminal 97
- E L3 L2 L1 98
- ∅10.5 ∅10.5 100
- ∅11 ∅12 100
- ∅14 ∅12 100
- FlexPak 3000 49’1340 e 102
- Glossary of Terms 103
- • Application 104
- Typically, it will be 0 106
- ± TOP SPEED 109
- ± MOTOR RATED ARM VOLTS 109
- Frequency Input 113
- (A) terminal 39 113
- (A) terminal 40 113
- (COM) terminal 41 113
- SPEED LOOP 114
- CURRENT LOOP 114
- Installed 116
- Not Installed 116
- • AC TACH is selected 118
- WLD RST\ RATIO 141
- * DISABLED 142
- TOP SPEED 142
- SPEED RAMP 142
- OUTPUT (RPM) 142
- (P.011) 143
- ≠ Network 152
- °, return to step 2 154
- • No Trim 155
- • Incremental 155
- 0 (P.490) 159
- APPENDIX D 169
- FlexPak 3000 D-I 169
- KEYPAD] 169
- D-II FlexPak 3000 49’1340 e 170
- 49’1340 e FlexPak 3000 D-1 171
- 49’1340 e FlexPak 3000 D-3 173
- 49’1340 e FlexPak 3000 D-5 175
- Figure D.6 - Speed Loop 176
- Digital Outputs 1 and 2 177
- Analog and Frequency Outputs 177
- Meter Outputs (n = 1, 2) 178
- 49’1340 e FlexPak 3000 D-9 179
- Figure D.11 - Field Block 181
- Analog Inputs 183
- Level Detectors 1 and 2 184
- APPENDIX E 185
- FlexPak 3000 E-1 185
- FlexPak 3000 49’1340 e 186
- CODE DISPLAY DESCRIPTION 186
- FlexPak 3000 E-3 187
- (P.228) 188
- FlexPak 3000 E-5 189
- FlexPak 3000 E-7 191
- OIM Parameter Menu Tree 193
- APPENDIX F 194
- FlexPak 3000 49'1340 e 194
- FlexPak 3000 F-3 195
- FlexPak 3000 F-5 197
- FlexPak 3000 F-7 199
- 49’1340 e FlexPak 3000 G-1 201
- (continued) 202
- 49’1340 e FlexPak 3000 G-3 203
- 49’1340 e FlexPak 3000 G-5 205
- (on I/O card) 205
- 49’1340 e FlexPak 3000 G-7 207
- EMC Directive 209
- Mounting Instructions 210
- Screen 211
- Screened 3-wire 211
- Shielded 2-wire 211
- Wiring Instruction 212
- APPENDIX J 213
- FlexPak 3000 J-1 213
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