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Chapter
6
System Commissioning
In this chapter you download your Logix and PanelView Plus applications, prepare and tune your drive hardware,
verify network communication, and verify general operator/program control.
Before You Begin
• Complete your system architecture and hardware selection (refer to Chapter 1).
• Complete your system layout and wiring (refer to Chapter 2).
• Complete your FANUC CNC Configuration (refer to Chapter 3).
• Complete your logic configuration (refer to Chapter 4).
• Complete your FactoryTalk View Machine Edition configuration (refer to Chapter 5).
What You Need
• The CNC Machining Accelerator Toolkit DVD, publication IASIMP-SP018. For a copy of the DVD,
contact your local Rockwell Automation distributor or sales representative.
• RSLogix 5000 software, version 20.0 or later.
• RSLinx Classic software, version 2.56 or later.
• FactoryTalk View Studio software, version 6.0 or later.
• FANUC LADDER III software, version 6.8 or later, and the publications listed here:
– FANUC Series 30i/31i/32i/35i –MODEL B, EtherNet/IP Adapter function, publication
TMN11003E_B[email protected].
– FANUC Series 30i/31i/32i/35i -MODEL B, FANUC Power Motion i -MODEL A EtherNet/IP
Scanner function, publication TMN11095E_B[email protected].
- Accelerator Toolkit 1
- Important User Information 2
- Chapter 7 3
- Where to Start 4
- Chapter 4 6
- GuardLogix Configuration 6
- Chapter 5 6
- Appendix D 9
- Configuration 9
- Table of Contents 10
- Introduction 11
- Conventions 12
- Required Software 12
- Additional Resources 13
- FANUC CNC Express Software 19
- System Layout and Wiring 29
- • The 07_PLC_1791DS_IB16 and 32
- Project Drawings folder 33
- Edit FANUC CNC Drawing Set 34
- Edit CNC Power Drawings 35
- • 16_CNC_Ethernet_Switch 41
- • 18_CNC_Cable_Connections 41
- CNC Subpanel Layout Drawing 43
- CNC Enclosure Layout Drawing 43
- Drive Power Example 44
- Drive I/O Example 44
- System Layout Example 44
- FANUC CNC Configuration 47
- Parameter Write Enable 49
- High Speed Ethernet Option 51
- Configure Ethernet Module 53
- Create a New Project File 56
- 5. Select the model 58
- USB External Device 63
- EtherNet/IP Settings 64
- Logic Configuration 68
- P0001 (OP Panel Path 1) 71
- P0005 (Machine Sequence) 71
- P0010 (Window Functions) 72
- P0023 (Alarm Routine) 72
- Device Logic Modules 73
- 4. Click to save your FANUC 76
- LADDER III application file 76
- Figure 8 - Logic Modules 81
- Order and Run the DMAT Wizard 84
- Save the Project File 90
- 9. Click OK 94
- FANUC CNC AOP Configuration 95
- Add and Configure FANUC CNC 96
- The Import Configuration 101
- Import 105
- Machining Example 109
- Drill CNC Example 109
- Gantry Y Axis Drive Example 110
- Machine CNC Example 110
- Gantry X Axis Drive Example 110
- • Drill CNC 111
- • Machining CNC 111
- • Gantry X Axis Drive 111
- • Gantry Y Axis Drive 111
- IMPORTANT 113
- _ModuleNameXX tag 116
- Logic Placeholder 121
- Safety Logic Integration 137
- GuardLogix Safety Logic 138
- Safety Faceplate Logic 144
- Before You Begin 149
- What You Need 149
- Follow These Steps 150
- Delete Unused Displays 154
- Delete Unused Parameter Files 155
- Configure Parameter Files 156
- Parameters 157
- Comments 157
- Chapter 6 158
- • SafeIOAlarmTrigger 160
- • ModuleAlarmTrigger 160
- • CNCAlarmTrigger 160
- • CIPMotionAlarmTrigger 160
- Add Parameter Files 165
- Parameters folder 166
- Import Alarm Setup File 171
- • SaveIOAlarmTrigger 173
- Import and Edit Alarm Tags 174
- Goto Display Buttons 189
- CellGuard1 193
- System Commissioning 195
- Download Applications 197
- Terminal 202
- Commissioning Devices 205
- Verify Network Communication 206
- 1756-EN2TR 207
- EtherNet/IP 207
- • If there is an active 211
- Clearing Faults 212
- Operator (manual) Control 212
- Program (automatic) Control 213
- System Application Guide 215
- Machine Startup Faceplate 217
- Machine Control 219
- Program/Operator Mode 219
- CNC Faceplate 221
- CNC Status Views 222
- CNC Control Views 222
- Fault Indication View 223
- Fault Diagnostic Views 224
- Configuration View 225
- Guard I/O Safety Faceplates 226
- Logic Program Overview 229
- Module Routine Overview 231
- Machine Module 234
- Machine Control Module Tags 236
- Application Modules 240
- Device Modules 241
- Logic Module Customization 243
- • Mode = UDT_MachMode 244
- • Command = UDT_MachCmd 244
- • State = UDT_MachState 244
- (2) Refer to Chapter 5 246
- Module Fault Customization 249
- Appendix 255
- Add Optional Faceplate Views 258
- Verify Your IP Address 262
- Load the Controller Firmware 265
- Assign IP Addresses 267
- Numerics 271
- Rockwell Automation Support 278
- Documentation Feedback 278
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