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Rockwell Automation 8520-GUM 9/Series CNC Grinder Operation and Progra manuales

Manuales del propietario y guías del usuario para Equipo Rockwell Automation 8520-GUM 9/Series CNC Grinder Operation and Progra.
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Rockwell automation 8520-GUM 9/Series CNC Grinder Operation and Progra Manual de usuario (820 paginas)


Marca: Rockwell-automation | Categoria: Equipo | Tamaño: 4.86 MB |

 

Tabla de contenidos

Operation and

1

Programming

1

Important User Information

2

Summary of Changes

3

Chapter 12

10

Axis Motion

10

Index (General)

11

Table of Contents

11

Chapter 16

12

Surface Grinding Fixed Cycles

12

Chapter 17

12

Using This Manual

15

What This Manual Contains

16

Reading This Manual

17

Terms and Conventions

18

Warnings, Cautions, and

18

Important Information

18

Related Publications

19

Chapter 1

20

Operating the Control

21

Operator Panel Operations

22

Using the Keyboard

23

Softkeys

25

Using the CRT

27

The MTB P anel

28

Chapter 2

29

Table 2.B

29

Software MTB Panel

31

{FRONT PANEL}

31

Software MTB Panel Screen

32

Jog Axis Screen

34

Set Zero

35

ProgramExecute Screen

35

Powering the Control

38

TurningOnPower

38

Turning Off Power

40

Control Conditions at

40

Power -Up

40

Emergency Stop Operations

42

Emergency Stop Reset

42

Access Control

43

Assigning Access Levels

44

{ACCESS CONTRL}

45

Password Protectable

47

Table 2.C

48

Storing Password Lis t to

49

Backup Memory

49

Entering Passwords

50

{PASSWORD} softkey

51

[TRANSMIT] key. The access

51

Changing Operating Modes

52

(1) Manual mode

53

(2) MDI mode

54

(3) Automatic mode

55

Control and Block Reset

56

DisplayingSystemand

57

Machine Messages

57

MESSAGE ACTIVE

58

SYSTEM MESSAGE

58

MACHINE MESSAGE

58

⇑} softkey while holding

59

Clearing Active Messages

60

{CLEAR ACTIVE}

60

The Input Cursor

61

{REFORM MEMORY}

62

Removing an Axis

63

(Axis Detach)

63

Time Parts Count

64

Display Feature

64

{TIME PARTS} softkey

65

2-27 for details

66

Changing Date

67

Changing Time

67

Calculator Function

68

Table 2.E

69

Mathematical Operators

69

Example 2.4

72

Wheel LengthOffset Numbers

74

Figure 3.2

75

{RADIUS TABLE}

76

Dresser Radius Corner Radius

77

Entire Wheel Radius

77

Dresser/Wheel Orientation

80

DresserOrientations

81

Grinding Wheel Orientations

82

Entering Offset Data

83

{WHEEL GEOMET } or

83

R radius

85

D diameter

85

Set Offset Data Using

88

{MEASURE}

88

Changing the Active

89

Dresser/Wheel Offset

89

{ACTIVE OFFSET}

89

Offset Table {WORK

90

Entering Work Coordinate

91

System Data

91

DIAMOND 1 DIAMOND 2 CHUCK 1

92

Backing Up Offset Tables

95

screen appears:

96

Programmable Zone Table

97

Single-Digit Feedrate Table

99

Tables and Setup

100

Tool Offset Range

101

Verification

101

Verify for Maximum Change

103

When Does Verification Occur

103

Verify for Maximum Value

103

Chapter 3

104

Offset Tables and Setup

104

Manual/MDI Operation Modes

105

Jogging an Axis

106

Continuous Jog

107

Incremental Jog

107

HPG J og

108

Arbitrary Angle Jog

109

Manual Gap Elimination

110

Chapter 4

111

Results of Gap Elimination

112

Resetting Overtravels

113

Manual Machine Homing

115

Figure 4.5

116

Manual Machine Home

116

MDI Mode

117

MDI Basic Operation

118

Editing Programs On Line

121

{PRGRAM MANAGE} softkey

122

{CHANGE DIR} softkey

122

Editing Programs at the

123

Control (on line)

123

Moving the Cursor

125

↑ ] softkey

126

Changing Cursor Size

126

Entering Characters and

127

Changing and Inserting

127

Inserting

129

Erasing Characters and

130

Erasing Commands to the EOB

131

Erasing An Entire Block

132

Sequence Numbers

133

{RENUM PRGRAM}

133

Editing ProgramsOn Line

134

Chapter 5

134

(softkey level 4)

134

ALL ONLY

134

Merging Part Programs

135

{MERGE PRGRAM}

135

Exiting Edit Mode

135

Programming Aids

136

QuickView

136

{QuickView} softkey

137

Using {QPATH+ PROMPT}

139

Sample Patterns

139

(softkey level 6)

142

G Code Prompting

143

{G CODE PROMPT}

143

Grinding Cycle Prompting

145

{GRINDR PROMPT}

145

Selecting a QuickView Plane

147

Digitizing a Program (Teach)

148

{PRGRAM MANAGE}

149

{EDIT PRGRAM} softkey

149

{DIGITIZE} softkey

149

↑ } softkey to exit

150

X - 0.000

151

Z - 0.000

151

Deleting A Program

157

{DELETE P RGRAM}

157

Renaming Programs

158

{RENAME PRGRAM}

158

Displayinga Program

159

{DISPLY PRGRAM}

159

Comment Display

160

{PRGRAM COMENT}

160

Copying Programs

161

Selecting the Protectable

162

Part Program Directory

162

Protected Program

165

Encryption and Decryption

165

{SET-UP NCRYPT} softkey

166

{REVRSE FILL} softkey

166

[TRANSMIT] key

167

Encryption/Decryption Table

168

END OF CHAPTER

169

Chapter Overview

171

Selecting the Part Program

172

Application

172

Editing Part Programs Off

173

Chapter 6

174

Connecting the Workstation

175

Downloading Part Programs

176

Uploading P art Programs to

182

,orpress[R]

183

Running a Program

189

Chapter 7

190

Single Block

192

Selecting a Part Program

193

Input Device

193

Selecting a Program

194

De-Selecting a Part Program

197

Program Search {SEARCH}

198

Search WithRecall

201

{MID ST PRGRAM}

201

{ACTIVE PRGRAM} softkey

202

{MID ST PRGRAM} softkey

202

{SEQ # SEARCH} softkey

202

{STRING SEARCH} softkey

202

Basic Program Execution

204

{QUICK CHECK}

206

Axis Inhibit Mode

208

Dry Run Mode

209

Part Production/Automatic

210

<CYCLE START>

211

Interrupted Program

212

Recover{RESTRT

212

Jog Retract

215

Figure 7.6

216

Jog Retract Operation

216

Figure 7.7

217

Block Retrace

218

Figure 7.8

219

Display and Graphics

221

→} softkey displays

222

{PRGRAM}

223

X - 7483 .647

224

Z - 7483 .647

224

U - 7483 .647

224

{PRGRAM} (Small Display)

225

U -0.035

227

{ABS} ( SmallDisplay)

228

{TARGET}

229

X - 7483 . 647

230

Z - 7483 . 647

230

U - 7483 . 647

230

{TARGET} (Small Display)

231

{DTG} (Large Display)

233

{DTG} (Small Display)

234

{AXIS SELECT}

235

{M CODE STATUS}

236

{PRGRAM DTG}

237

{PRGRAM DTG} (Small Display)

238

{G CODE STATUS}

240

{SPLIT ON/OFF}

241

0.000X 0.000X

242

Changing Languages

243

Graphics

244

Selecting the Program for

244

Running Graphics

245

Displays and Graphics

246

Chapter 8

246

DisablingGraphics

247

Changing Parameters

247

{GRAPH SETUP}

248

Power Turn-on Screen

257

(softkey level 3)

258

Screen Saver

259

Communications

261

Communication Port

263

Parameters

263

Chapter 9

264

Table 9.A

264

Inputting Part Programs

269

Port A {FROM A TO MEM}

271

Port B {FROM B TO MEM}

271

Outputting Part Programs to

273

Port A {MEM TO PORT A}

274

Port B {MEM TO PORT B}

274

Verifying Part Programs

276

Against Source Programs

276

VERIFY: program name

277

Error Conditions (Inputting

278

Programs)

278

Introduction to Programming

279

Tape Format

280

Chapter 10

282

Example 10.1

283

Comments in Part Programs

283

Program Configuration

284

Program Names

286

Comment Blocks

288

Block Delete and

289

MultiLevel Delete

289

End of Block Statement

290

Using Subprograms

290

Subprogram Call (M98)

291

Main and Subprogram

292

Return (M99)

292

Subprogram Nesting

293

M98P11111;

294

M98P22222;

294

M98P33333;

294

M98P44444;

294

Word Formats and

295

Functions

295

Table 10.A

296

Table 10.B

297

Word Formats and Descriptions

297

Minimum and Maximum

298

(Programming Resolution)

298

F Words (Feedrate)

300

(Preparatory Functions)

301

Table 10.E

303

G Code Table

303

I J K Integrand Words

306

(Miscellaneous Functions)

307

Table 10.F

308

Basic M Codes

308

(1) Program Stop (M00)

309

(3) End of Program (M02)

309

(5) Overrides Enabled (M48)

310

(6) Overrides D isabled (M49)

310

(9) Subprogram Call ( M98)

311

N Words (Sequence

312

Numbers)

312

O Words (Program Names)

312

P,L (MainProgramJumps

313

S Word (Spindle Speed)

313

(Length, Radius, and

314

OrientationOffsets)

314

Table 10.G

315

Programming T Words

315

Coordinate Control

317

Machine (Absolute)

318

Coordinate System

318

Motion in the Machine

319

Coordinate System (G53)

319

Preset Work Coordinate

320

Systems (G54-59.3)

320

Chapter 11

321

Figure 11.3

321

Work Coordinate System

321

Altering Work Coordinate

324

Systems (G10L2)

324

ExternalOffset

326

Altering External Offset

327

G10L2P0O1X-15.Z-20.;

328

G10L2P0O1X-30.Z-30.;

328

Offsetting the Work

329

Coordinate Systems

329

Coordinate Offset Using

330

Wheel Position (G92)

330

are global. This means that

331

Offsetting Coordinate Zero

333

Points (G52)

333

{SET ZERO}Offset

334

Jog Offset

335

Canceling Coordinate

336

System Offsets (G92.1)

336

Rotating the Coordinate

339

Rotating the Current Work

340

Coordinate System (G68

340

N01 G54;

343

N02 G68Z0X0R10;

343

N03 G68Z5.X4.R30;

343

N04 G69;

343

ExternalPart Rotation

344

Figure 11.18

345

Plane Selection

349

(G17,G18, G19)

349

Overtravels and

350

Programmable Zones

350

Figure 11.19

351

Hardware Overtravels

352

Software Overtravels

352

Figure 11.21

353

Programmable Zone 2

354

(G22,G23)

354

Figure 11.23

355

Programmable Zone 3

356

(G22.1, G23.1)

356

Figure 11.25

357

Absolute/Incremental Modes

360

(G90,G91)

360

Inch/Metric Modes (G70

361

Radius/Diameter Modes

362

(G07,G08)

362

Figure 11.27

363

Results of Example 11.15

363

Scaling and Axis Position

367

Display Screens

367

Scaling Magnification Data

368

Scaling Restrictions

370

Rapid Positioning Mode

374

Linear Interpolation Mode

375

Circular Interpolation Mode

377

(G02,G03)

377

R--word is present

378

180 degrees 180 degrees

379

G02I-5.K5.F.1; G02R10.F.1;

380

G02X15.Z5.I-5.K5.F.1;

380

G02X10.Z5.R10.F.1;

380

Positioning Rotary Axes

381

AxisMotion

382

PALAxis Mover

383

QuickPath Plus

383

Linear QuickPath Plus

385

No End Coordinate Known (L)

386

No Intersection Known

387

Circular QuickPath Plus

389

(G13,G12.1)

389

Linear-to-Circular Blocks

390

Circular-to-Linear Blocks

392

Circular-to-Circular Blocks

393

Chamfering and Corner

394

Chamfering

395

N10X0.Z0.F.1;

396

N20X10.Z10.,C5;

396

N30G02X20.Z20.R10;

396

CornerRadius

397

N10Z25.X0.F.1;

398

N20G01A90,C2.;

398

N30Z15.X20.A180,R5.;

398

N40X40.;

398

Automatic Motion To and

399

From Machine Home

399

Automatic Machine Homing

400

Automatic Return to

401

Machine Home (G28)

401

Automatic Return from

402

Machine Home (G29)

402

Example 12.17

403

Machine Home Return

404

Check (G27)

404

Move To Alternate Home

405

Spindle Speed Control

406

Surface Grinder

407

No S-word

407

S-word for Wheel Speed

408

Cylindrical Grinder

409

S-word for Part Speed

409

Figure 12.21

411

Figure 12.22

413

Notes on Constant Surface

414

Speed Mode (G96)

414

Example 12.18

415

CSS R-word Programming

416

CSS Axis Selection

417

CSS Examples

418

Example 12.21

421

Feedrates

425

Feedrates Applied During

426

Dresser/WheelRadius

426

Compensation

426

Figure 12.27

427

Feed Per Minute Mode (G94)

428

Feed Per Revolution Mode

428

Rapid Feedrate

429

Feedrate Overrides

430

Feedrate Limits (Clamp)

431

Rotary Axis Feedrates

432

Special AMP Assigned

433

Single-Digit F-words

433

ExternalDeceleration

434

Feedrate Switch

434

Automatic

435

Acceleration/Deceleration

435

Exponential Acc/Dec

436

Linear Acc/Dec

437

S-Curve Acc/Dec

438

Programmable Acc/Dec

439

G48.n X_Y_Z_

440

Precautions on Corner

441

Grinding

441

Cutting Mode (G64 - - modal)

442

Spindle Acceleration (Ramp)

443

Controlling Spindles

443

(G12.1, G12.2,G12.3)

443

Spindle Orientation

444

(M19, M19.2,M19.3)

444

Spindle Direction

446

(M03, M04, M05)

446

Short Block Acc/Dec Check

447

G36,G36.1

447

Figure 12.38

448

Figure 12.39

449

MirrorImage (G50.1,G51.1)

451

Manual Mirror Image

453

Axis Clamp

454

DualAxis Operation

454

Figure 12.41

455

Dual Axis Configuration

455

Parking a Dual Axis

456

Homing a Dual Axis

457

Programming a Dual Axis

458

Table 12.E

459

Offset Management for a

460

Dual Axis

460

Wheel Compensation

461

Wheel LengthOffsets

461

Wheel Length Offsets

463

Selecting Wheel Length

464

Offsets (T Word)

464

Tool Control Functions

465

Chapter 13

465

Table 13.A

465

T Words and Resulting Offsets

465

Activation of Wheel Length

466

Programming Changes to

467

Wheel Geometry and Radius

467

Offset Tables (G10L10)

467

Angled-Wheel Grinding

469

Determining the Wheel

470

Chapter 14

471

Figure 14.2

471

Angled-Wheel Mode

472

(G15,G16.3 and G16.4)

472

Normal Angled-Wheel

474

Grinding Mode (G16.3)

474

Figure 14.4

475

Canceling G16.3 mode

476

Two Step Angled -Wheel

477

Grinding Mode (G16.4)

477

Example 14.2

478

(motionisawayfrompart)

478

Angled-Wheel TransformOff

479

PositionDisplays for

480

Angled-Wheel Grinders

480

Manual Motion on an

482

Angled-Wheel Grinder

482

Offsets on an

484

Programmable Zones on an

485

Figure 14.6

487

Introduction to

490

Chapter 15

491

Table 15.A

493

G Code Compensation Direction

493

Figure 15.3

494

Dresser Radius

495

Xlengthoffset

497

Entire WheelRadius

499

Compensation Block Format

500

Example 15.1

501

Example 15.2

502

Generated Compensation

503

Blocks G39,G39.1

503

Figure 15.13

504

Type A Compensation Paths

505

Type A Compensation Entry

505

Type A Compensation Exit

508

Example 15.4

509

Type A Sample Exit Moves

509

Figure 15.19

512

Assume T1 radius is 3

513

N10 Z10.G41T1

513

N11 X10.Z2.I3K-10.G40;

513

See Figure 15.21

514

Type B Compensation Paths

515

Type B Compensation Entry

515

Type B Compensation Exit

518

Example 15.7

519

Sample Exit Move Segments

519

Figure 15.27

523

Path During Compensation

525

Linear Pa th-to -Linear Path

530

N10 X15.Z10.G41;

532

N11 X-5.Z8.;

532

N12 X0.Z35.G42;

532

N20 X5Z10.G41;

532

N21 X-5.Z7.G42;

532

Figure 15.38

533

Too Many Non-Motion

534

Figure 15.40

535

Corner Movement After

537

Generated Blocks

537

Changing Dresser/Wheel

539

Radius During

539

No controlgenerated

540

Withcontrol generated

540

Figure 15.47

541

MDI or Manual Motion

543

During Dresser/Wheel

543

Radius Compensation

543

Figure 15.49

544

Moving To/From Machine

545

Changing or Offsetting Work

546

Coordinate System in

546

Block Look-Ahead

547

Error Detection

548

Circular Departure Too Small

549

Interference

549

DisablingError Detection

550

Surface Grinding

552

Considerations

552

Figure 16.3

553

Typical Axis Configuration

553

Reciprocation

554

Crossover

556

The Plunge

557

Parallel Axes

557

Z - crossover position

559

Y - plunge depth

560

E - reciprocation feedrate

562

P - dress program number

562

G81 or G81.1 Reciprocation

563

Without Cross Pick or

563

G82 or G82.1 Plunge

564

Grinding (Slot)

564

Figure 16.4

565

G82 Plunge Grinding Motions

565

G83 or G83.1 Incremental

566

Plane Grinding (Axis 1)

566

Figure 16.5

567

G84 or G84.1 Incremental

569

Plane Grinding (Axis 2)

569

G85 or G85.1 Continuous

570

Figure 16.6

571

G86 or G86.1 Continuous

573

Figure 17.1

576

Cylindrical Grinding Cycles

576

Cylindrical Grinding

577

Without Plunge

585

G82 or G82.1 Incremental

586

Face Grinding (Axis 1)

586

Figure 17.3

587

Plunge Grinding (Axis 2)

590

Figure 17.4

591

G84 or G84.1 Multi -pass

594

Figure 17.5

595

G85 or G85.1 Multi -pass

597

Diameter Grinding (Axis 2)

597

Figure 17.6

598

G86 or G86.1 Shoulder

600

Figure 17.7

601

G86 Shoulder Grinding Motions

601

G87 or G87.1 Shoulder

602

Grinding With Face Plunge

602

G88 or G88.1 Shoulder

604

Grinding With Diameter

604

G89 or G89.1 Multi-Step

606

Plunge with Blend

606

G89 for Normal Single-Step

612

Grinders

612

G89 for Two-Step Grinders

613

Micro-Feed During the

614

G89/G89.1 Cycles

614

Figure 17.13

615

G89 Plunge with Micro-Feed

615

Turning Operations

617

Single Pass O.D. and I.D

618

Roughing Cycle (G20)

618

Chapter 18

619

Example 18.1

619

Straight Grinding Cycle

619

Figure 18.2

620

Results of Example 18.1

620

G90G00X50.Z106.;

622

G20X38.Z46.I-11.F.5;

622

Single Pass Rough Facing

623

Cycle (G24)

623

G24 Straight Facing

624

G24 Tapered Facing

625

G90G00X43.Z55.;

627

G24X10.Z50.K-10.F10.;

627

Single Pass Thread Grinding

628

Considerations for Thread

628

Single Pass Threading Mode

630

Single Pass Variable Lead

635

Threading Mode (G34)

635

Example 18.7

636

Skip and Gauge Probing Cycles

639

ExternalSkip

640

Functions (G31 codes)

640

Wheel Gauging External

641

Skip Functions (G37 Codes)

641

Skip and Gauge probing Cycles

642

Chapter 19

642

Figure 19.1

644

Case 1 Case 2 Case 3

644

Paramacros

645

Basic Mathematical

646

Operators

646

Mathematical Function

647

Commands

647

SQRT[14+2]

648

SIN[SQRT[14+2]]

648

LN[#2+4]

648

Expression Entered Result

649

Parameter#1isset at1.6

649

Parameter #2 is setat 2.8

649

Parameter #3 is setat 4.0

649

Parametric Expressions as

650

G- or M -codes

650

Transfer of Control

651

Conditional Operators

651

GOTO and IF-GOTO

653

DO-END a nd

654

WHILE -DO-END Commands

654

Conditional WHILE-DO -END

655

Parame ter Assignments

656

LocalParameter

657

Assignments

657

G65P1001K1I2J3J4J5;

658

G65P1001R3.1A2R-0.5

658

Common Parameters

659

System Parameters

660

Chapter 20

661

Table 20.D

661

System Parameters (continued)

661

#2001 to 2732

662

Dresser/Wheel Offset Tables

662

Block Execution Control 2

664

ProgramStop With Message

665

Mirror Image

666

#4001 to 4120

666

Modal Information

666

#5001 to 5012

667

Coordinates of End Point

667

#5021 to 5032

668

#5041 to 5052

668

Machine Coordinate Position

668

#5095 and 5096

672

Probe Length and Radius

672

#5101 to 5112

673

Current Following Error

673

#5201 to 5212

673

External Offset Amount

673

#5221 to 5392

674

Work Coordinate Table Value

674

#5500 to 5508

676

In-Process Dresser Parameters

676

#5600 to 5625

677

S-CurveTimeperBlock

677

#5631 to 5642

678

#5651 to 5662

678

#5671 to 5682

679

#5691 to 5702

679

#5711 to 5722

680

#5731 to 5743

680

Home Marker Distance

680

PALParameters

681

Output Flags:

682

Assigning Parameter Values

683

Table 20.H

685

Argument Assignments

685

#1 = 10,#2=#1+2;

687

#1 = 19.0,G1X10;

687

#1=5,#2=4,#1=6;

687

Backing Up Parameter

691

Macro Call Commands

692

Non-Modal Paramacro Call

694

ModalParamacro Call (G66)

694

Example 20.18

695

Modal Macro Call

695

ModalParamacro Call

696

Example 20.20

697

G66.1 Macro Operation

697

AMP-Defined G-Code

698

Macro Call

698

AMP-Defined M-Code

699

AMP-Defined T-, S-, and

700

B-Code Macro Call

700

Nesting Macros

701

Macro Output Commands

703

Example 20.24

705

Sample of a DPRNT block

705

In-process Dresser

707

Offset Generation While

708

Dressing

708

Chapter 21

709

Plane Selectionfor the

710

In-process Dresser Offset

710

Maintaining Dresser Offsets

712

Activating the In-process

713

On-line In-process Dresser

714

Table 21.A

715

Calibrating the In-process

718

Program Interrupts and

721

Dressing Interrupts

721

Enabling/Disabling Program

722

Interrupts (M96, M97)

722

Chapter 22

723

Figure 22.1

724

Type 1 Interrupt

724

Figure 22.2

726

Type 2 Program Interrupts

726

Example 22.1

729

Figure 22.3

732

The Interrupt Program (P

733

Interrupt Request

735

Softkey Tree

737

Describing Level1 Softkeys

739

Using the Softkey Tree

739

SoftkeyTree

742

Appendix A

742

END OF APPENDIX

754

Error and System Messages

755

Appendix B

756

→ G 59.3

786

G-Code Table

801

Appendix C

802

for, 12-88

808

generat ion, 21-2

810

Table, 3-11

811

for in process dresser, 21-6

811

on an angled-wheel grinder

817

9/Series Grinder

818

PN 176955

820




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