Rockwell-automation 21G PowerFlex 750-Series AC Drives Programming Man Manual de usuario Pagina 446
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446 Rockwell Automation Publication 750-PM001J-EN-P - October 2014
Appendix B Application Notes
Crane Setup with Encoder
Feedback
These setup instructions assume the following.
• Drive and motor size have been carefully selected
• External braking resistor has been properly sized
• The drive is at factory defaults.
If not, unplug the output relay terminal block and issue a reset to factory
defaults for the HOST and all PORTS. Plug terminal block back in.
• Programming is done via DriveExecutive or DriveExplorer
• Crane control is done via Run forward / Run Reverse inputs
• Mechanical brake control is wired to Output Relay 0
• The drive is equipped with an incremental (20-750-ENC-1) or dual
incremental encoder board (20-750-DENC-1)
• The encoder is mounted on the back of the motor (not behind the
gearbox)
• Encoder specification: Quadrature differential (A, A-, B, B-), Line driver
output, Minimum 1000PPR 5V or 12V signals (12V preferred)
ATTENTION: Loss of control in suspended load applications can cause personal
injury and/or equipment damage. The drive or a mechanical brake must always
control the loads. Parameters 1100…1113 are designed for lifting/torque
proving applications. It is the responsibility of the engineer and/or end user to
configure drive parameters, test any lifting functionality and meet safety
requirements in accordance with all applicable codes and standards.
- Programming Manual 1
- Important User Information 2
- Summary of Changes 3
- New and Updated Information 3
- Table of Contents 5
- Chapter 5 6
- Embedded Feature and Option 6
- Chapter 6 6
- Overview 9
- Obtaining Manuals 10
- Product Certification 11
- Manual Conventions 11
- General Precautions 12
- Product Safety 13
- Class 1 LED Product 13
- Start Up 15
- Figure 1 - DPI Ports ➊ and ➋ 16
- Start-Up Menu 17
- Drive Status Indicators 18
- EtherNet/IP 19
- Parameter Organization 21
- About Parameters 22
- Parameter Access Level 23
- How Drive Parameters are 24
- Organized 24
- Motor Control 26
- Feedback and IO 26
- Drive Cong 27
- Protection 27
- Speed Control 28
- Torque Control 28
- Psn Offset 1 Sel 820 29
- Diagnostics 30
- Applications 30
- Not Applicable 39
- Inverter Common (Port 10) 40
- Inverter Common 40
- Inverter n 40
- Converter Common (Port 11) 41
- Converter Common 41
- Converter n 41
- Precharge Common (Port 11) 42
- Precharge Common 42
- Precharge n 42
- Embedded EtherNet/IP 43
- Embedded DeviceLogix 44
- How Option Module 45
- Parameters are Organized 45
- 22-Series I/O Modules 46
- 22-Series I/O 46
- Single Incremental 47
- Dual Incremental 47
- Universal Feedback 48
- Safe Speed Monitor 49
- Drive Port 0 Parameters 51
- Drive (Port 0) Monitor File 52
- Drive (Port 0) Motor Control 54
- Frequency 55
- Drive (Port 0) Cfg File 84
- (1) Frames 1…7 only 92
- 755 (8+) 105
- Drive (Port 0) Speed Control 111
- Freq (Hz) 127
- Attenuation 127
- Drive (Port 0) Position 133
- Control File 133
- (1) 755 drives only 134
- Drive (Port 0) 148
- Communication File 148
- (2) 753 drives only 159
- (1) 753 drives only 160
- (3) 755 drives only 166
- (2) 755 drives only 167
- Drive (Port 0) Applications 172
- PI Error 174
- Alt Slope 196
- -axis offset is enabled 200
- Spindle Orientation Offset 207
- Drive (Port 0) General 212
- Purpose Parameters 212
- Chapter 4 215
- Inverter (Port 10) Common 216
- Parameters 216
- Inverter n (Port 10) 218
- Converter (Port 11) Common 221
- Converter n (Port 11) 223
- Precharge (Port 11) Common 227
- Precharge n (Port 11) 229
- Embedded EtherNet/IP (Port 234
- 13) Parameters 234
- Communication 240
- Configurations 240
- Table 4 - Logic Command Word 241
- Table 5 - Logic Status Word 242
- Embedded DeviceLogix (Port 243
- 14) Parameters 243
- 11-Series I/O Module 246
- 22-Series I/O Module 256
- Single Incremental Encoder 267
- Module Parameters 267
- Dual Incremental Encoder 269
- Universal Feedback Module 274
- Encoder Output Z Offset 286
- Registration Latch 0 290
- Registration Latch N 290
- Option Bus I/O 290
- Safe Speed Monitor Module 292
- Troubleshooting 305
- Faults, Alarms and 306
- Configurable Conditions 306
- HIM Indication 309
- Manually Clearing Faults 309
- Power Layer Interface (PLI) 310
- Board 7-Segment Display 310
- System Resource Allocation 311
- Chapter 6 Troubleshooting 312
- Drive Fault and Alarm 313
- Descriptions 313
- IMPORTANT 324
- for descriptions 324
- 194 Port12 Checksum 272 326
- Alarms (Frame 8 and Larger) 328
- I2 Curr Offset 331
- Converter (Port 11) Faults 333
- Precharge (Port 11) Faults 338
- N-1 and Re-Rate Functions 341
- Use the Re-Rate Feature 342
- Troubleshooting Chapter 6 343
- 13) Events 345
- Safe Torque Off Fault 347
- I/O Faults and Alarms 347
- ATEX Faults 348
- Faults and Alarms 348
- Universal Feedback Faults 350
- Port Verification 357
- Common Symptoms and 357
- Corrective Actions 357
- Motor operation is unstable 358
- Problems adding a datalink 359
- PowerFlex 755 Lifting/ 360
- Torque Proving 360
- External Brake Resistor 360
- Technical Support Options 361
- Technical Support Wizards 362
- Appendix A 363
- Block Diagrams 363
- * Notes, Important: 364
- PowerFlex 753 365
- VF (V/Hz), SV Overview 366
- Speed/Posit Fdbk 367
- Speed Control – Reference (1) 369
- Speed Control – Reference (2) 370
- Speed Control – Reference (3) 371
- Flux Vector 371
- Speed Control – Reference (4) 372
- VF (V/Hz), SV 372
- Speed Control – Reference (5) 373
- Speed Control – Regulator 374
- Position Control – Reference 375
- Position Control – Regulator 376
- In Position Detect 377
- Position Control – Homing 378
- Torque Control – Overview 379
- Induction Motor (IM) 379
- Torque Control – Torque 382
- Torque Control – Current 383
- Process Control (1) 385
- Process Control (2) 386
- MOP Control 387
- Dig In Filt 388
- Buffer & 394
- Comparator 394
- PF753 Rev_10.a 394
- Control Logic 395
- Inverter Overload IT 396
- PowerFlex 755 400
- Position Watch 1 412
- Position Watch 2 412
- Reref Psn In 414
- Speed/Position 415
- Move Table 415
- Roll Psn Config 417
- SO Offset 418
- Position 419
- Induction Motor (IM) & 420
- Total Inertia 426
- PF755 Rev_10.a 435
- Friction Compensation 438
- Peak Detect 440
- Digital Switches 440
- Diagnostic Tools 440
- High Speed Trend Wizard 441
- Application Notes 443
- Application Notes Appendix B 445
- Crane Setup with Encoder 446
- Feedback 446
- Set Up the Drive 447
- Motor Tune Routines 447
- Static Tune 448
- Rotate Tune 449
- Inertia Tune 450
- Torque Prove 452
- Setup Complete 453
- Crane Setup - Encoderless 455
- 6. Set speed reference 460
- 8. Set speed loop tuning 460
- Pump Off Function 463
- Gather Motor and Pump Data 464
- Enter Motor Data 464
- Run Motor Tune Routine 465
- Enter Pump Data 466
- Store Pump Cycle Torque 467
- Appendix B Application Notes 468
- Fine Tuning 469
- Sleep Mode 469
- Pump Off Control Outlines 470
- Table 2 - Parameter List 474
- Predictive Maintenance with 475
- Example Code 477
- Using DeviceLogix 483
- Function Block Elements 485
- Bit and Analog I/O Points 486
- Analog Inputs 487
- Analog Outputs 487
- Data Types 488
- Using DeviceLogix Appendix C 489
- Drive Datalink Value 489
- Program Examples 490
- Parameter Configuration 491
- Functional Block Programming 492
- Example 3: Diverter Operation 495
- Example 4: Wet Well Operation 496
- Example logic requirements: 499
- Permanent Magnet Motors 501
- Appendix E 505
- Introduction 505
- Feedback Configuration 507
- Parameter / Instance 512
- Attribute Mapping 512
- 431 1AF Position Trim 514
- Motor Overload 515
- Enhanced Attributes 516
- Additional Resources 525
- Rockwell Automation Support 544
- Documentation Feedback 544
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