
Error and System Messages
Appendix B
B-42
Message Description
SYSTEM MODULE GROUND F AULT The 1394 system modulehasdetected a ground fault. The systemgenerates a ground fault
when thereis an imbalance in theDCbusof greaterthan 5A. This drive errorcan be caused by
incorrect wiring (verifymotor and ground wiring),motormalfunction,or an axis moduleIGBT
malfunction.
SYSTEM MODULE OVER TEMP The 1394 containsa thermal sensorwhich sensesthe internalambienttemperature. Causes
could be:thatthecabinetambienttemperature is above rating. The machinedutycycle
requiresan RMScurrentexceeding thecontinuousrati ng of thecontroller. The airflow accessto
the1394 is limitedorblocked. Thisdoesnot necessarilyindicatea motorovertemperature.
Motorovertemperture sensorsshould be wired directlyintothe E-Stopstring.
SYSTEM MODULE OVER VOL TAGE The 1394 systemmodule buss voltageexceedsthemaximumoperatingvoltage. T he dcpower
busiscontinuouslymonitored. Ifit exceedsa presetlevel(810V dc),a faultissensed and the
powersupplyis disabled. T here are severalpossible causesforthiserror.
• an undersized shuntrequirement
• a blown shunt regulator fuse
• a malfunctioning shunt regulator transistor
• the power driver board is malfunctioning and incorrectly sensing the bus voltage
• an incorrectly set CNC acc/dec rate
• an excessive input line voltage
• the system inertia is toohigh causing excessiveenergy to bereturnedto thepower supply bus
• a vertical axis with insufficient counterbalancing is overdriving the servomotor and causing excessive
energy to be returned to the power supply bus
• an incorrect power supply is installed in your system. Make sure you are usinga CNC
power supply
SYSTEM MODULE PHASE LOSS The 1394 systemmodulehasdetected a loss ofone of the inputpowerphases. T he
three --phaseinput line is monitored and a faultwill be issuedwhen a phase loss isdetected.
Typical causesinclude, one ormoreinput line fuseshave opened,contactormalfunction, or
incorrectwiring.
SYSTEM MODULE UNDER VOLTA GE The 1394 systemmodule voltage doesnotmeet theminimum operatingvoltage. T he DC power
bussshall activate theunder voltagelimitwhen thebusdrops to275VDCor less. Itwillclearat
300 Vdc. Typical causesinclude low voltageonthethreephaseinput.
T
(T) WORD IN CIRCULARMODE An attemptwasmadeto activate a tool lengthoffsetin a block thatgeneratesa circularmove.
Toollengthoffsetscan be activated only in linear blocks(or in non-motionblocksifAMPis so
configured).
T--WORDNOTALLOWEDWITHM06 NEXT TOOL INT WORD was selected as the tool--change typein AMPwhileaT--wordis
programmed in an M06block.
TAN CIRCLENO T IN1ST BLOCK When editing a program,an attempt was madetodigitizeanarcusing {CIRCLETANGNT} as
thefirstblock in theprogram. To usethisdigitizingformat,the controlmustfirsthave a tool path
programmed to makethearc tangent.
TEMPLATEPROGRAMNOT FOUND A transfer line quick viewitemwas selected withoutthecorrectpartprogramtemplate presentin
the protected directory. There are 19 transfer line cycles and there mustbe part program
templatesQV01 thruQV19presentintheprotected directory. Referto yourT-LINE-9 Quick
Start guide fordetailson replacing/restoringthese partprogramtemplates.
THIRD SPINDLE NOT AVAILABLE AMPconfiguration error;spindle3canbe configuredonlyon a 9/290.
THIRDSPINDLE NOT CONFIGURED F or spindle 3 tobeprogrammable, itmustbeconfigured in AMP;a decode error.
THRDS/INWORD FORMAT FINERTHAN The wordformat programmed isrequesting afinerresolutionthan theaxisword formatforthe
corresponding axis allows. T hese word formats are setin AMP.
THREAD FEEDRATE TOO LARGE The lead is toolargein threading mode. Programslower spindlespeed.
THREAD LEAD ERROR The thread lead wastoolarge or toosmall. T his commonlyoccurswhen cuttinga variable
threadlead and before theend of thethreadingpass isreached. Eitherthe lead goestozero
fora decreasingleadthread,oranaxisspeed would exceeditsmaximumallowable cutting
feedrate when cuttingan increasing lead thread.
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